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Otgonbayar T, Pérez-Calvo JF, Lucke M, Raiser T, Wehrli M, Mazzotti M. Development and optimization of a novel industrial process solution for stripping of carbon dioxide and ammonia from bio-process wastewater. Chem Eng Res Des 2023. [DOI: 10.1016/j.cherd.2023.04.005] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/09/2023]
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2
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Usuda H, Mishima Y, Kawamoto T, Minami K. Desorption of Ammonia Adsorbed on Prussian Blue Analogs by Washing with Saturated Ammonium Hydrogen Carbonate Solution. MOLECULES (BASEL, SWITZERLAND) 2022; 27:molecules27248840. [PMID: 36557972 PMCID: PMC9781891 DOI: 10.3390/molecules27248840] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/15/2022] [Revised: 12/03/2022] [Accepted: 12/05/2022] [Indexed: 12/15/2022]
Abstract
Prussian blue analogs (PBAs) have been reported as promising ammonia (NH3) adsorbents with a high capacity compared to activated carbon, zeolite, and ion exchange resins. The adsorbed NH3 was desorbed by heating and washing with water or acid. Recently, we demonstrated that desorption was also possible by washing with a saturated ammonium hydrogen carbonate solution (sat. NH4HCO3aq) and recovered NH3 as an NH4HCO3 solid by introducing CO2 into the washing liquid after desorption. However, this has only been proven for copper ferrocyanide and the relationship between the adsorption/desorption behavior and metal ions in PBAs has not been identified. In this study, we investigated the adsorption/desorption behavior of PBAs that are complexes of first row transition metals with hexacyanometalate anions. Six types of PBAs were tested in this study and copper ferricyanide exhibited the highest desorption/adsorption ratio. X-ray diffraction results revealed high structural stability for cobalt hexacyanocobaltate (CoHCC) and nickel ferricyanide (NiHCF). The Fourier transform infrared spectroscopy results showed that the NH3 adsorbed on the vacancy sites tended to desorb compared to the NH3 adsorbed on the interstitial sites as ammonium ions. Interestingly, the desorption/adsorption ratio exhibited the Irving-Williams order.
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Cichosz M, Kiełkowska U, Skowron K, Kiedzik Ł, Łazarski S, Szkudlarek M, Kowalska B, Żurawski D. Changes in Synthetic Soda Ash Production and Its Consequences for the Environment. MATERIALS 2022; 15:ma15144828. [PMID: 35888295 PMCID: PMC9322306 DOI: 10.3390/ma15144828] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/20/2022] [Revised: 06/30/2022] [Accepted: 07/08/2022] [Indexed: 01/27/2023]
Abstract
This publication presents a series of data of one of the most difficult chemical processes to implement in industrial conditions. Obtaining soda using the Solvay technique is a process with a world volume of about 28 Tg per year. The process is extremely physico-chemically complex and environmentally burdensome. The paper presents information on a multi-component system containing three phases with a chemical reaction. Calculations for such systems and their engineering are very complicated, but the authors show how the results of this work can be applied. This paper also describes modifications of the soda process to minimize the environmental burden and minimize the production input of Na2CO3. The modifications were beneficial in reducing CO2 emissions and increased the efficiency of the soda process, resulting in a measurable financial benefit. At the scale of the plant where the experiment was carried out, this reduction in CO2 emissions amounts to 7.93 Gg per year.
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Affiliation(s)
- Marcin Cichosz
- Department of Chemical Technology, Faculty of Chemistry, Nicolaus Copernicus University in Toruń, 7 Gagarin Street, 87-100 Toruń, Poland;
- Correspondence: ; Tel.: +48-566-114-577; Fax: +48-566-542-477
| | - Urszula Kiełkowska
- Department of Chemical Technology, Faculty of Chemistry, Nicolaus Copernicus University in Toruń, 7 Gagarin Street, 87-100 Toruń, Poland;
| | - Kazimierz Skowron
- CIECH R&D Sp. z o.o., 62 Wspólna Street, 00-684 Warszawa, Poland; (K.S.); (Ł.K.); (M.S.); (B.K.); (D.Ż.)
| | - Łukasz Kiedzik
- CIECH R&D Sp. z o.o., 62 Wspólna Street, 00-684 Warszawa, Poland; (K.S.); (Ł.K.); (M.S.); (B.K.); (D.Ż.)
| | - Sławomir Łazarski
- MCMP Sp. z o.o., 5 Świerkowa Street, 86-300 Grudziądz, Poland;
- Faculty of Civil Engineering and Environmental Sciences, Bialystok University of Technology, 45A Wiejska Street, 15-351 Białystok, Poland
| | - Marian Szkudlarek
- CIECH R&D Sp. z o.o., 62 Wspólna Street, 00-684 Warszawa, Poland; (K.S.); (Ł.K.); (M.S.); (B.K.); (D.Ż.)
| | - Beata Kowalska
- CIECH R&D Sp. z o.o., 62 Wspólna Street, 00-684 Warszawa, Poland; (K.S.); (Ł.K.); (M.S.); (B.K.); (D.Ż.)
| | - Damian Żurawski
- CIECH R&D Sp. z o.o., 62 Wspólna Street, 00-684 Warszawa, Poland; (K.S.); (Ł.K.); (M.S.); (B.K.); (D.Ż.)
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CO2 absorption into aqueous ammonia using membrane contactors: Role of solvent chemistry and pore size on solids formation for low energy solvent regeneration. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.120786] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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5
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Optimal design of an MDEA CO2 capture plant for low-carbon hydrogen production — A rigorous process optimization approach. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.119715] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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6
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Tripodi A, Conte F, Robbiano A, Ramis G, Rossetti I. Solid–Liquid–Liquid Equilibria of the System Water, Acetonitrile, and Ammonium Bicarbonate in Multiphase Reacting Systems. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02249] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Antonio Tripodi
- Chemical Plants and Industrial Chemistry Group, Department of Chemistry, Università degli Studi di Milano, via C. Golgi 19, Milano 20133, Italy
- CNR-ISTM and INSTM Unit Milano-Università, via C. Golgi 19, Milano 20133, Italy
| | - Francesco Conte
- Chemical Plants and Industrial Chemistry Group, Department of Chemistry, Università degli Studi di Milano, via C. Golgi 19, Milano 20133, Italy
| | - Alessandro Robbiano
- DICCA, Università degli Studi di Genova and INSTM Unit-Genova, via all’Opera Pia 15A, Genoa 16100, Italy
| | - Gianguido Ramis
- DICCA, Università degli Studi di Genova and INSTM Unit-Genova, via all’Opera Pia 15A, Genoa 16100, Italy
| | - Ilenia Rossetti
- Chemical Plants and Industrial Chemistry Group, Department of Chemistry, Università degli Studi di Milano, via C. Golgi 19, Milano 20133, Italy
- CNR-ISTM and INSTM Unit Milano-Università, via C. Golgi 19, Milano 20133, Italy
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Usuda H, Sakurai K, Takahashi A, Kawamoto T, Minami K. Ammonium salt production in NH 3-CO 2-H 2O system using a highly selective adsorbent, copper hexacyanoferrate. ENVIRONMENTAL POLLUTION (BARKING, ESSEX : 1987) 2021; 288:117763. [PMID: 34284212 DOI: 10.1016/j.envpol.2021.117763] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/26/2021] [Revised: 06/14/2021] [Accepted: 07/03/2021] [Indexed: 06/13/2023]
Abstract
Ammonia is a beneficial material that is widely used in agriculture, but its emission into the atmosphere causes air pollution. Recently, Prussian blue (PB) and its analogs (PBA) were found to be ammonia adsorbents with high selectivity and capacity. In this study, we utilized a highly potent PBA adsorbent, copper hexacyanoferrate (CuHCF), to desorb ammonia and turn it into a reusable form. Because the reported NH3-CO2-H2O system phase diagram suggests the possibility of the recovery of solid NH4HCO3, we examined whether adsorbed ammonia desorbs into the saturated ammonium hydrogencarbonate solution (sat. NH4HCO3aq). We demonstrated that 40% of adsorbed ammonia desorbed into sat. NH4HCO3aq. After the desorption, CO2 was blown into the washing liquid, and NH4HCO3 precipitated, which was confirmed by Fourier transform infrared spectroscopy. The molar amount of solid NH4HCO3 was almost equal to that of desorbed ammonia. Our findings pave the way for recovery of ammonia as a valuable product from waste gas.
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Affiliation(s)
- Hatsuho Usuda
- Nanomaterials Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, 305-8565, Japan
| | - Koji Sakurai
- Nanomaterials Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, 305-8565, Japan
| | - Akira Takahashi
- Nanomaterials Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, 305-8565, Japan
| | - Tohru Kawamoto
- Nanomaterials Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, 305-8565, Japan
| | - Kimitaka Minami
- Nanomaterials Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, 305-8565, Japan.
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8
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Advanced configurations for post-combustion CO2 capture processes using an aqueous ammonia solution as absorbent. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.118959] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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9
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Pérez-Calvo JF, Sutter D, Gazzani M, Mazzotti M. A methodology for the heuristic optimization of solvent-based CO2 capture processes when applied to new flue gas compositions: A case study of the Chilled Ammonia Process for capture in cement plants. CHEMICAL ENGINEERING SCIENCE: X 2020. [DOI: 10.1016/j.cesx.2020.100074] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022] Open
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10
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Bavarella S, Hermassi M, Brookes A, Moore A, Vale P, Moon I, Pidou M, McAdam E. Recovery and concentration of ammonia from return liquor to promote enhanced CO2 absorption and simultaneous ammonium bicarbonate crystallisation during biogas upgrading in a hollow fibre membrane contactor. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2020.116631] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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11
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Bavarella S, Brookes A, Moore A, Vale P, Di Profio G, Curcio E, Hart P, Pidou M, McAdam E. Chemically reactive membrane crystallisation reactor for CO2–NH3 absorption and ammonium bicarbonate crystallisation: Kinetics of heterogeneous crystal growth. J Memb Sci 2020. [DOI: 10.1016/j.memsci.2019.117682] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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12
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Milella F, Mazzotti M. Estimating speciation of aqueous ammonia solutions of ammonium bicarbonate: application of least squares methods to infrared spectra. REACT CHEM ENG 2019. [DOI: 10.1039/c9re00137a] [Citation(s) in RCA: 23] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The knowledge of the speciation and of the supersaturation of aqueous solutions of CO2 and NH3 is pivotal for the design and optimization of unit operations, e.g. absorption or crystallization, in the framework of ammonia-based CO2 capture systems.
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Affiliation(s)
- Federico Milella
- Institute of Process Engineering
- ETH Zurich
- 8092 Zurich
- Switzerland
| | - Marco Mazzotti
- Institute of Process Engineering
- ETH Zurich
- 8092 Zurich
- Switzerland
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Villeneuve K, Albarracin Zaidiza D, Roizard D, Rode S. Modeling and simulation of CO2 capture in aqueous ammonia with hollow fiber composite membrane contactors using a selective dense layer. Chem Eng Sci 2018. [DOI: 10.1016/j.ces.2018.06.016] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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14
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Milella F, Gazzani M, Sutter D, Mazzotti M. Process Synthesis, Modeling and Optimization of Continuous Cooling Crystallization with Heat Integration—Application to the Chilled Ammonia CO2 Capture Process. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b01993] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Federico Milella
- Institute of Process Engineering, ETH Zurich, 8092 Zurich, Switzerland
| | - Matteo Gazzani
- Copernicus Institute of Sustainable Development, Heidelberglaan 2, 3584 CS Utrecht, The Netherlands
| | - Daniel Sutter
- Institute of Process Engineering, ETH Zurich, 8092 Zurich, Switzerland
| | - Marco Mazzotti
- Institute of Process Engineering, ETH Zurich, 8092 Zurich, Switzerland
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Raksajati A, Ho MT, Wiley DE. Comparison of Solvent Development Options for Capture of CO2 from Flue Gases. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b00283] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Anggit Raksajati
- Department of Chemical Engineering, Institut Teknologi Bandung, Bandung 40132, Indonesia
- Indonesia Center of Excellence (CoE) of CCS-CCUS, Institut Teknologi Bandung, Bandung 40132, Indonesia
| | - Minh T. Ho
- The University of Sydney, School of Chemical and Biomolecular Engineering, Sydney New South Wales 2006, Australia
| | - Dianne E. Wiley
- The University of Sydney, School of Chemical and Biomolecular Engineering, Sydney New South Wales 2006, Australia
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Sutter D, Gazzani M, Mazzotti M. A low-energy chilled ammonia process exploiting controlled solid formation for post-combustion CO2capture. Faraday Discuss 2016; 192:59-83. [DOI: 10.1039/c6fd00044d] [Citation(s) in RCA: 28] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A new ammonia-based process for CO2capture from flue gas has been developed, which utilizes the formation of solid ammonium bicarbonate to increase the CO2concentration in the regeneration section of the process. Precipitation, separation, and dissolution of the solid phase are realized in a dedicated process section, while the packed absorption and desorption columns remain free of solids. Additionally, the CO2wash section applies solid formation to enable a reduction of the wash water consumption. A rigorous performance assessment employing the SPECCA index (Specific Primary Energy Consumption for CO2Avoided) has been implemented to allow for a comparison of the overall energy penalty between the new process and a standard ammonia-based capture process without solid formation. A thorough understanding of the relevant solid–solid–liquid–vapor phase equilibria and an accurate modeling of them have enabled the synthesis of the process, and have inspired the development of the optimization algorithm used to screen a wide range of operating conditions in equilibrium-based process simulations. Under the assumptions on which the analysis is based, the new process with controlled solid formation achieved a SPECCA of 2.43 MJ kgCO2−1, corresponding to a reduction of 17% compared to the process without solid formation (with a SPECCA of 2.93 MJ kgCO2−1). Ways forward to confirm this significant improvement, and to increase the accuracy of the optimization are also discussed.
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Affiliation(s)
- Daniel Sutter
- Institute of Process Engineering
- ETH Zurich
- 8092 Zurich
- Switzerland
| | - Matteo Gazzani
- Institute of Process Engineering
- ETH Zurich
- 8092 Zurich
- Switzerland
| | - Marco Mazzotti
- Institute of Process Engineering
- ETH Zurich
- 8092 Zurich
- Switzerland
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