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Blöbaum L, Haringa C, Grünberger A. Microbial lifelines in bioprocesses: From concept to application. Biotechnol Adv 2023; 62:108071. [PMID: 36464144 DOI: 10.1016/j.biotechadv.2022.108071] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/21/2022] [Revised: 11/24/2022] [Accepted: 11/25/2022] [Indexed: 12/03/2022]
Abstract
Bioprocesses are scaled up for the production of large product quantities. With larger fermenter volumes, mixing becomes increasingly inefficient and environmental gradients get more prominent than in smaller scales. Environmental gradients have an impact on the microorganism's metabolism, which makes the prediction of large-scale performance difficult and can lead to scale-up failure. A promising approach for improved understanding and estimation of dynamics of microbial populations in large-scale bioprocesses is the analysis of microbial lifelines. The lifeline of a microbe in a bioprocess is the experience of environmental gradients from a cell's perspective, which can be described as a time series of position, environment and intracellular condition. Currently, lifelines are predominantly determined using models with computational fluid dynamics, but new technical developments in flow-following sensor particles and microfluidic single-cell cultivation open the door to a more interdisciplinary concept. We critically review the current concepts and challenges in lifeline determination and application of lifeline analysis, as well as strategies for the integration of these techniques into bioprocess development. Lifelines can contribute to a successful scale-up by guiding scale-down experiments and identifying strain engineering targets or bioreactor optimisations.
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Affiliation(s)
- Luisa Blöbaum
- Multiscale Bioengineering, Technical Faculty, Bielefeld University, Bielefeld, Germany; CeBiTec, Bielefeld University, Bielefeld, Germany
| | - Cees Haringa
- Bioprocess Engineering, Applied Sciences/Biotechnology, TU, Delft, Netherlands
| | - Alexander Grünberger
- Multiscale Bioengineering, Technical Faculty, Bielefeld University, Bielefeld, Germany; CeBiTec, Bielefeld University, Bielefeld, Germany; Microsystems in Bioprocess Engineering, Institute of Process Engineering in Life Sciences, Karlsruhe Institute of Technology, Karlsruhe, Germany.
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Wei SX, Yang H, Au CT, Xie TL, Yin SF. Mixing Characteristic and High-Throughput Synthesis of Cadmium Sulfide Nanoparticles with Cubic Hexagonal Phase Junctions in a Chaotic Millireactor. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:14439-14450. [PMID: 36378533 DOI: 10.1021/acs.langmuir.2c02087] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/16/2023]
Abstract
A four-stage oscillating feedback millireactor with splitters (S-OFM) was designed to improve the mixing performance based on chaotic advection. Three-dimensional CFD simulations were used to investigate its flow characteristics and mixing performance, and the generation mechanisms of secondary flows were examined. The results show that the mixing index (MIcup) increased with the increase in the Reynolds number (Re), and MIcup could reach 99.8% at Re = 663. Poincaré mapping and Kolmogorov entropy were adopted to characterize the chaotic advection intensity, which indicates that there is a intensity increase with the increase in Re. In addition, the results of Villermaux-Dushman experiments demonstrate that S-OFM performs excellently, and the mixing time could reach 1.04 ms at Re = 2764. Finally, S-OFM was successfully used to synthesize CdS nanoparticles with cubic hexagonal phase junctions. At a flow rate of 180 mL/min, the average particle size was 10.5 nm and the particle size distribution was narrow (with a coefficient of variation of 0.14).
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Affiliation(s)
- Shi-Xiao Wei
- College of Chemistry and Chemical Engineering, Advanced Catalytic Engineering Research Center of the Ministry of Education, State Key Laboratory of Chemo/Biosensing and Chemometrics, Hunan University, Changsha410082, P. R. China
| | - Hua Yang
- College of Chemistry and Chemical Engineering, Advanced Catalytic Engineering Research Center of the Ministry of Education, State Key Laboratory of Chemo/Biosensing and Chemometrics, Hunan University, Changsha410082, P. R. China
| | - Chak-Tong Au
- College of Chemical Engineering, Fuzhou University, Fuzhou350002, P. R. China
| | - Ting-Liang Xie
- College of Chemistry and Chemical Engineering, Advanced Catalytic Engineering Research Center of the Ministry of Education, State Key Laboratory of Chemo/Biosensing and Chemometrics, Hunan University, Changsha410082, P. R. China
| | - Shuang-Feng Yin
- College of Chemistry and Chemical Engineering, Advanced Catalytic Engineering Research Center of the Ministry of Education, State Key Laboratory of Chemo/Biosensing and Chemometrics, Hunan University, Changsha410082, P. R. China
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Quantification of boiling flows in single and multiple heater rods assembly by recurrence plots and recurrence quantification analysis. CHEMICAL ENGINEERING JOURNAL ADVANCES 2022. [DOI: 10.1016/j.ceja.2022.100241] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022] Open
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Biswal J, Goswami S, Upadhyay RK, Pant HJ. Methods of preparation of microparticles for radioactive particle tracking experiments. Appl Radiat Isot 2020; 168:109380. [PMID: 33339702 DOI: 10.1016/j.apradiso.2020.109380] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/08/2020] [Revised: 07/28/2020] [Accepted: 08/10/2020] [Indexed: 11/25/2022]
Abstract
Radioactive particle tracking (RPT) technique is a relatively newer technique for the characterization of flow of process materials (liquids, solids) in laboratory- and pilot-scale industrial systems. The technique uses a single particle labelled with a suitable radioisotope having similar physical properties to that of the bulk of the process material. The preparation of a representative radioactive microparticle is a challenging task in the implementation of the technique. There are no standard methods available for the preparation of radioactive microparticles. This paper discusses some of the methods of preparation of radioactive microparticles for RPT studies. A few examples of RPT applications using the prepared microparticles are also discussed.
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Affiliation(s)
- Jayashree Biswal
- Isotope and Radiation Application Division, Bhabha Atomic Research Centre, Mumbai, 400085, India
| | - Sunil Goswami
- Isotope and Radiation Application Division, Bhabha Atomic Research Centre, Mumbai, 400085, India
| | - Rajesh Kumar Upadhyay
- Department of Chemical Engineering and Technology, Indian Institute of Technology (BHU) Varanasi, Varanasi, 221005, Uttar Pradesh, India
| | - Harish Jagat Pant
- Isotope and Radiation Application Division, Bhabha Atomic Research Centre, Mumbai, 400085, India.
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Hadane A, Khamar L, Benjelloun S, Nounah A, Khamar M. CFD investigation of the agitation in the desupersaturation during the wet-process phosphoric acid (WPPA) process. Chin J Chem Eng 2020. [DOI: 10.1016/j.cjche.2020.03.041] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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Yadav A, Pant HJ, Roy S. Velocity measurements in convective boiling flow using radioactive particle tracking technique. AIChE J 2019. [DOI: 10.1002/aic.16782] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Ashutosh Yadav
- Department of Chemical Engineering Indian Institute of Technology – Delhi New Delhi India
| | - Harish Jagat Pant
- Isotope and Radiation Application Division Bhabha Atomic Research Centre Trombay Mumbai India
| | - Shantanu Roy
- Department of Chemical Engineering Indian Institute of Technology – Delhi New Delhi India
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Wiggins C, Patel N, Bingham Z, Ruggles A. Qualification of multiple-particle positron emission particle tracking (M-PEPT) technique for measurements in turbulent wall-bounded flow. Chem Eng Sci 2019. [DOI: 10.1016/j.ces.2019.04.030] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Wang H, Li X, Mao Z, Yang C. New invasive image velocimetry applicable to dense multiphase flows and its application in solid–liquid suspensions. AIChE J 2019. [DOI: 10.1002/aic.16668] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Haoliang Wang
- CAS Key Laboratory of Green Process and Engineering, Institute of Process EngineeringChinese Academy of Sciences Beijing China
- School of Chemical EngineeringUniversity of Chinese Academy of Sciences Beijing China
| | - Xiangyang Li
- CAS Key Laboratory of Green Process and Engineering, Institute of Process EngineeringChinese Academy of Sciences Beijing China
| | - Zai‐Sha Mao
- CAS Key Laboratory of Green Process and Engineering, Institute of Process EngineeringChinese Academy of Sciences Beijing China
| | - Chao Yang
- CAS Key Laboratory of Green Process and Engineering, Institute of Process EngineeringChinese Academy of Sciences Beijing China
- School of Chemical EngineeringUniversity of Chinese Academy of Sciences Beijing China
- Green Manufacture InstituteChinese Academy of Sciences Beijing China
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Assessment of k – ε models using tetrahedral grids to describe the turbulent flow field of a PBT impeller and validation through the PIV technique. Chin J Chem Eng 2018. [DOI: 10.1016/j.cjche.2018.02.012] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Bashiri H, Bertrand F, Chaouki J. Reply to comments on “Investigation of turbulent flows in stirred tanks using a non-intrusive particle tracking technique”. Chem Eng Sci 2017. [DOI: 10.1016/j.ces.2016.10.022] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/01/2022]
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Ameur H, Kamla Y, Sahel D. CFD Simulations of Mixing Characteristics of Radial Impellers in Cylindrical Reactors. ChemistrySelect 2016. [DOI: 10.1002/slct.201600579] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Houari Ameur
- Institute of Science and Technology; University Center Ahmed Salhi (Ctr Univ Naâma); 45000 Algeria
| | - Youcef Kamla
- Faculty of Technology; University Hassiba Ben Bouali of Chlef; Algeria
| | - Djamel Sahel
- Faculty of Mechanical Engineering; USTO-MB; Oran 31000 Algeria
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Lassaigne M, Blais B, Fradette L, Bertrand F. Experimental investigation of the mixing of viscous liquids and non-dilute concentrations of particles in a stirred tank. Chem Eng Res Des 2016. [DOI: 10.1016/j.cherd.2016.01.005] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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