CFD modelling of unsteady electro-osmotic permeate flux enhancement in membrane systems

Study on the Control of Membrane Fouling by Pulse Function Feed and CFD Simulation Verification

A complex-function fluid controller placed in front of a membrane module was used to control the velocity change with feed fluid and reduce membrane fouling. Using humic acid as the simulated pollutant, the effects of the square wave function, sine function, reciprocal function, and power function feeding on the membrane flux were investigated. For sine function feeding, the membrane-specific flux was the largest and was maintained above 0.85 under the intermittent frequency of 9 s. Compared with the final membrane-specific flux with steady-flow feeding of 0.55, functional feeding could significantly reduce membrane fouling. SEM results showed that sine feeding led to slight contamination on the membrane surface. Furthermore, the Computational Fluid Dynamics (CFD) simulation results showed that the shear force of sine function feeding was about three times that of the steady flow (6 × 10⁵ N). Compared with steady feeding, functional feeding could significantly improve the shear force on the membrane surface and reduce membrane fouling.

Numerical Simulations of Calcium Sulphate Scaling in Full-Scale Brackish Water Reverse Osmosis Pressure Vessels Using Computational Fluid Dynamics

Coal mine waters often have high salinity, hardness and alkalinity. The treatment of coal mine water requires careful management of multi-stage reverse osmosis (RO) systems to achieve effective recovery of water for domestic reuse, as well as zero liquid discharge to minimise the impact to the local environment. Design of RO systems for coal mine water treatment has been limited to the use of commercial design packages provided by membrane manufacturers, which do not provide insights into the impact of operating parameters such as feedwater salinity, concentrations of sparingly soluble salts, feed pressure and their interactions with different RO modules on the fouling/scaling potential of RO membranes. This also restricts the use of novel RO products and the delivery of an optimum design based on real needs. In this work, a mathematical model was developed to simulate a standard brackish water RO pressure vessel consisting six full-size RO membrane elements, using computational fluid dynamics (CFD). The model can be used to predict the permeate flowrate, water recovery levels, as well as the spatial information of the accumulation and scaling potential of sparingly soluble salts on the membrane surface. The results obtained from the model showed good agreement with the results obtained from the commercial RO design software WAVE. The CFD model was then used to predict the scaling threshold on various positions of a full-scale RO element, at different operating conditions, using parametric simulations based on Central Composite Designs. Outputs from this work not only provide insights into the microscopic flow characteristics of multiple full-scale elements in the RO pressure vessel, but also predicts the position where scaling would occur, at different feed conditions, for any RO products.

A Review of CFD Modelling and Performance Metrics for Osmotic Membrane Processes

Simulation via Computational Fluid Dynamics (CFD) offers a convenient way for visualising hydrodynamics and mass transport in spacer-filled membrane channels, facilitating further developments in spiral wound membrane (SWM) modules for desalination processes. This paper provides a review on the use of CFD modelling for the development of novel spacers used in the SWM modules for three types of osmotic membrane processes: reverse osmosis (RO), forward osmosis (FO) and pressure retarded osmosis (PRO). Currently, the modelling of mass transfer and fouling for complex spacer geometries is still limited. Compared with RO, CFD modelling for PRO is very rare owing to the relative infancy of this osmotically driven membrane process. Despite the rising popularity of multi-scale modelling of osmotic membrane processes, CFD can only be used for predicting process performance in the absence of fouling. This paper also reviews the most common metrics used for evaluating membrane module performance at the small and large scales.

The problem of fouling in submerged membrane bioreactors – Model validation and experimental evidence

Integrating biological treatment with membrane separation has found a broad area of applications and industrial attention. Submerged membrane bioreactors (SMBRs), based on membrane modules immersed in the bioreactor, or side stream ones connected in recycle have been employed in different biotechnological processes for separation of thermally unstable products. Fouling is one of the most important challenges in the integrated SMBRs. A number of works are devoted to fouling analysis and its treatment, especially exploring the opportunity for enhanced fouling control in SMBRs. The main goal of the review is to provide a comprehensive yet concise overview of modeling the fouling in SMBRs in view of the problematics of model validation, either by real system measurements at different scales or by analysis of the obtained theoretical results. The review is focused on the current state of research applying computational fluid dynamics (CFD) modeling techniques.

Visualization of hydraulic conditions inside the feed channel of Reverse Osmosis: A practical comparison of velocity between empty and spacer-filled channel

It is widely accepted that our understanding about the membrane process increases by investigation of the hydraulic conditions of membranes. While numerical studies have been broadly used for this purpose, the experimental studies of a comparable resolution are scarce. In this study, we compared the pressure drop, the temporal and the spatial velocity maps of a spacer-filled channel and an empty channel of the same size to determine the effect of presence of the feeds spacer on hydraulic conditions. The velocity maps are obtained experimentally by using of the Particle Image Velocimetry (PIV) technique. Application of the feed spacer caused 2-8.5 higher pressure drop increase in the experimental conditions in this research. The flow had a spatial distribution in the form of a unimodal symmetric curve of normal distribution in the empty channel and a bimodal asymmetric curve in the spacer-filled channel. The bimodal curve indicates the presence of high- and low-velocity zones. Additionally, the low-velocity zones showed also a lower variation of velocity in time, which indicates the high fouling potential of these locations. The results from this study may be uses for validation of numerical studies.