Sequential local-based Gaussian mixture model for monitoring multiphase batch processes

Industrial Process Monitoring Based on Dynamic Overcomplete Broad Learning Network

Most industrial processes feature high nonlinearity, non-Gaussianity, and time correlation. Models based on overcomplete broad learning system (OBLS) have been successfully applied in the fault monitoring realm, which may relatively deal with the nonlinear and non-Gaussian characteristics. However, these models barely take time correlation into full consideration, hindering the further improvement of the monitoring accuracy of the network. Therefore, an effective dynamic overcomplete broad learning system (DOBLS) based on matrix extension is proposed, which extends the raw data in the batch process with the idea of "time lag" in this article. Subsequently, the OBLS monitoring network is employed to continue the analysis of the extended dynamic input data. Finally, a monitoring model is established to tackle the coexistence of nonlinearity, non-Gaussianity, and time correlation in process data. To illustrate the superiority and feasibility, the proposed model is conducted on the penicillin fermentation simulation platform, the experimental result of which illustrates that the model can extract the feature of process data more comprehensively and be self-updated more efficiently. With shorter training time and higher monitoring accuracy, the proposed model can witness an improvement of average monitoring accuracy by 3.69% and 1.26% in 26 process fault types compared to the state-of-the-art fault monitoring methods BLS and OBLS, respectively.

A Review on Data-Driven Process Monitoring Methods: Characterization and Mining of Industrial Data

Safe and stable operation plays an important role in the chemical industry. Fault detection and diagnosis (FDD) make it possible to identify abnormal process deviations early and assist operators in taking proper action against fault propagation. After decades of development, data-driven process monitoring technologies have gradually attracted attention from process industries. Although many promising FDD methods have been proposed from both academia and industry, challenges remain due to the complex characteristics of industrial data. In this work, classical and recent research on data-driven process monitoring methods is reviewed from the perspective of characterizing and mining industrial data. The implementation framework of data-driven process monitoring methods is first introduced. State of art of process monitoring methods corresponding to common industrial data characteristics are then reviewed. Finally, the challenges and possible solutions for actual industrial applications are discussed.