A model-based approach for controlling particle size distribution in combined cooling-antisolvent crystallization processes

Control strategy for biopharmaceutical production by model predictive control

The biopharmaceutical industry is rapidly advancing, driven by the need for cutting-edge technologies to meet the growing demand for life-saving treatments. In this context, Model Predictive Control (MPC) has emerged as a promising solution to address the complexity of modern biopharmaceutical production processes. Its ability to optimize operations and ensure consistent product yields has made it an attractive option for manufacturers in this sector. Furthermore, MPC's alignment with the Process Analytical Technology (PAT) initiative provides an additional layer of assurance, facilitating real-time monitoring and enabling swift adjustments to maintain process integrity. This comprehensive review delves into the various applications of MPC, ranging from robust control to stochastic model predictive control, thereby equipping biotechnologists and process engineers with a powerful toolset. By harnessing the capabilities of MPC, as elucidated in this review, manufacturers can confidently navigate the intricate bioprocessing landscape and unlock this approach's full potential in their production processes.

Feedback Control of Crystal Size Distribution for Cooling Batch Crystallization Using Deep Learning-Based Image Analysis

The shape of the crystal size distribution directly determines the quality of crystal products. It is often assumed that distributional properties of crystal size conform to the Gaussian distribution or the log normal distribution. The mean and variance or relative crystal number are widely adopted to describe the crystal size distribution and taken as the control objectives. Therefore, the resulting control methods have difficulties in controlling the crystal size distribution with a general shape. In this article, a novel feedback control system of crystal size distribution based on image analysis is designed for the effective control of crystal size distribution with a general shape. First, a deep learning network-based image analysis method is adopted and implemented to extract the crystal size distribution. Second, the crystal size distribution is approximated by a radial basis function neural network. Consequently, a feedback controller is designed and the tracking control of the target crystal size distribution is finally realized. The results of crystallization experiments demonstrate the effectiveness of the proposed method.

Machine-learning-based computationally efficient particle size distribution retrieval from bulk optical properties

Retrieval of particle size distribution from bulk optical properties based on evolutionary algorithms is usually computationally expensive. In this paper, we report an efficient numerical approach to solving the inverse scattering problem by accelerating the calculation of bulk optical properties based on machine learning. With the assumption of spherical particles, the forward scattering by particles is first solved by Mie scattering theory and then approximated by machine learning. The particle swarm optimization algorithm is finally employed to optimize the particle size distribution parameters by minimizing the deviation between the target and simulated bulk optical properties. The accuracies of machine learning and particle swarm optimization are separately investigated. Meanwhile, both monomodal and bimodal size distributions are tested, considering the influences of random noise. Results show that machine learning is capable of accurately predicting the scattering efficiency for a specific size distribution in approximately 0.5 µs on a standalone computer. Therefore, the proposed method has the potential to serve as a powerful tool in real-time particle size measurement due to its advantages of simplicity and high efficiency.