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Luo J, Tie Y, Tang L, Li Y, Xu H, Liu Z, Li M, Zhang H, Zhang Z. Effect of regeneration method and ash deposition on diesel particulate filter performance: a review. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023; 30:45607-45642. [PMID: 36820972 DOI: 10.1007/s11356-023-25880-2] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/08/2022] [Accepted: 02/07/2023] [Indexed: 06/18/2023]
Abstract
As countries around the world pay more attention to environmental protection, the corresponding emission regulations have become more stringent. Exhaust pollutants cause great harm to the environment and people, and diesel engines are one of the most important sources of pollution. Diesel particulate filter (DPF) technology has proven to be the most effective way to control and treat soot. In this paper, we review the latest research progress on DPF regeneration and ash. Passive regeneration, active regeneration, non-thermal plasma-assisted DPF regeneration and regeneration mechanism, DPF regeneration control assisted by engine management, and uncontrolled DPF regeneration and its control strategy are mainly introduced. In addition, the source, composition, and deposition of ash are described in detail, as well as the effect of ash on the DPF pressure drop and catalytic performance. Finally, the issues that need to be further addressed in DPF regeneration research are presented, along with challenges and future work in ash research. Over all, composite regeneration is still the mainstream regeneration method. The formation of ash is complex and there are still many unanswered questions that require further in-depth research.
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Affiliation(s)
- Jianbin Luo
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
- Institute of the New Energy and Energy-Saving & Emission-Reduction, Guangxi University of Science and Technology, Liuzhou, 545006, China
| | - Yuanhao Tie
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
- Institute of the New Energy and Energy-Saving & Emission-Reduction, Guangxi University of Science and Technology, Liuzhou, 545006, China
| | - Lifei Tang
- Liuzhou Wuling New Energy Automobile Co., Ltd., Liuzhou, 545616, China
| | - Yuan Li
- Liuzhou Wuling Automobile Industry Co., Ltd, Liuzhou, 545007, China
| | - Hongxiang Xu
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
- Institute of the New Energy and Energy-Saving & Emission-Reduction, Guangxi University of Science and Technology, Liuzhou, 545006, China
| | - Zhonghang Liu
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
- Institute of the New Energy and Energy-Saving & Emission-Reduction, Guangxi University of Science and Technology, Liuzhou, 545006, China
| | - Mingsen Li
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
- Institute of the New Energy and Energy-Saving & Emission-Reduction, Guangxi University of Science and Technology, Liuzhou, 545006, China
| | - Haiguo Zhang
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
- Institute of the New Energy and Energy-Saving & Emission-Reduction, Guangxi University of Science and Technology, Liuzhou, 545006, China
| | - Zhiqing Zhang
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China.
- Institute of the New Energy and Energy-Saving & Emission-Reduction, Guangxi University of Science and Technology, Liuzhou, 545006, China.
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Zhang Z, Dong R, Lan G, Yuan T, Tan D. Diesel particulate filter regeneration mechanism of modern automobile engines and methods of reducing PM emissions: a review. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023; 30:39338-39376. [PMID: 36750514 PMCID: PMC9905014 DOI: 10.1007/s11356-023-25579-4] [Citation(s) in RCA: 8] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/30/2022] [Accepted: 01/23/2023] [Indexed: 06/18/2023]
Abstract
Diesel particulate filter (DPF) is considered as an effective method to control particulate matter (PM) emissions from diesel engines, which is included in the mandatory installation list by more and more national/regional laws and regulations, such as CHINA VI, Euro VI, and EPA Tier3. Due to the limited capacity of DPF to contain PM, the manufacturer introduced a method of treating deposited PM by oxidation, which is called regeneration. This paper comprehensively summarizes the most advanced regeneration technology, including filter structure, new catalyst formula, accurate soot prediction, safe and reliable regeneration strategy, uncontrolled regeneration and its control methods. In addition, due to the change of working conditions in the regeneration process, the additional emissions during regeneration are discussed in this paper. The DPF is not only the aftertreatment device but also can be combined with diesel oxidation catalyst (DOC), selective catalytic reduction (SCR) and exhaust recirculation (EGR). In addition, the impact of DPF modification on the original system of some old models has been reasonably discussed in order to achieve emission targets.
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Affiliation(s)
- Zhiqing Zhang
- Research Center of Guangxi Industry High-Quality Development, Guangxi University of Science and Technology, Liuzhou, 545006, China
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
- School of Mechanical and Marine Engineering, Beibu Gulf University, Qinzhou, 535011, China
| | - Rui Dong
- Research Center of Guangxi Industry High-Quality Development, Guangxi University of Science and Technology, Liuzhou, 545006, China
- School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou, 545006, China
| | - Guanglin Lan
- School of Mechanical and Marine Engineering, Beibu Gulf University, Qinzhou, 535011, China
| | - Tao Yuan
- Purchasing Department, SAIC GM Wuling Automobile Co., Ltd, Liuzhou, 545007, China
| | - Dongli Tan
- Research Center of Guangxi Industry High-Quality Development, Guangxi University of Science and Technology, Liuzhou, 545006, China.
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Luo J, Xu H, Liang X, Wu S, Liu Z, Tie Y, Li M, Yang D. Research progress on selective catalytic reduction of NOx by NH3 over copper zeolite catalysts at low temperature: reaction mechanism and catalyst deactivation. RESEARCH ON CHEMICAL INTERMEDIATES 2022. [DOI: 10.1007/s11164-022-04938-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
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Zhong C, Liang J, Zhu Y, Zuo H, Wang S, Chen B, Wu X, Wu C. Effects analysis on soot oxidation performance in the diesel particulate filter based on synergetic passive-active composite regeneration methods. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.118013] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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Xie Y, Zuo Q, Guan Q, Wei K, Zhang B. Numerical analysis on a novel CGPFs for improving NOx conversion efficiency and particulate combustion efficiency to reduce exhaust pollutant emissions. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2022; 29:25029-25045. [PMID: 34837106 DOI: 10.1007/s11356-021-17726-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/06/2021] [Accepted: 11/19/2021] [Indexed: 06/13/2023]
Abstract
Improving the NOx conversion efficiency and particulate combustion efficiency under cold-start conditions (low-temperature conditions) is still the main challenge faced by catalytic gasoline particulate filter systems (CGPFs). In this study, the physical and mathematical models of novel CGPFs are proposed based on the computational fluid dynamics software. Then, the models are validated based on experiments, and the performances of conventional and novel CGPFs are analyzed comparatively. The comparison conclusions indicate that the NOx conversion efficiency of the novel CGPFs increases by 3.2% and the particulate combustion efficiency increases by 2.7% under the same operating condition. Finally, the effects of exhaust flow vf, exhaust oxygen mass fraction Co, exhaust NO mass fraction CNO, and electric heating power Pe on the NOx conversion efficiency and particulate combustion efficiency are investigated. The weights of each influencing parameter on the NOx conversion efficiency and particulate combustion efficiency are explored by orthogonal tests. The conclusions show that the NOx conversion efficiency is increased by 3.6% and the particulate combustion efficiency is increased by 16.7% compared to the initial condition. This study has an important reference value for improving the purification efficiency of vehicle emission under cold-start conditions.
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Affiliation(s)
- Yong Xie
- School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105, China
| | - Qingsong Zuo
- School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105, China.
| | - Qingwu Guan
- Technique Center, Hunan Tyen Machinery Co., Ltd, Hengyang, 421000, China
| | - Kexiang Wei
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System, Hunan Institute of Engineering, Xiangtan, 411104, China
| | - Bin Zhang
- School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105, China
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Zhong C, Wu C, Zuo H, Gu Z. Theoretical analyses of
NH
3
‐SCR
reaction‐mass transfer over
Cu‐ZSM
‐5. CAN J CHEM ENG 2021. [DOI: 10.1002/cjce.24341] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Chao Zhong
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System Hunan Institute of Engineering Xiangtan China
- Hunan Engineering Research Center of New Energy Vehicle Lightweight Hunan Institute of Engineering Xiangtan China
- School of Mechanical Engineering Hunan Institute of Engineering Xiangtan China
| | - Chenxi Wu
- School of Mechanical Engineering Hunan Institute of Engineering Xiangtan China
| | - Hongyan Zuo
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System Hunan Institute of Engineering Xiangtan China
- School of Mechanical Engineering Hunan Institute of Engineering Xiangtan China
| | - Zhong Gu
- School of Mechanical Engineering Hunan Institute of Engineering Xiangtan China
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Zhong C, Gong J, Wang S, Tan J, Liu J, Zhu Y, Jia G. NO 2 catalytic formation, consumption, and efflux in various types of diesel particulate filter. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2021; 28:20034-20044. [PMID: 33405165 DOI: 10.1007/s11356-020-11870-1] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/26/2020] [Accepted: 11/29/2020] [Indexed: 06/12/2023]
Abstract
The high NO2/NOX ratio in the after-treatment system is beneficial to its performance and achieved by NO catalytic conversion in diesel oxidation catalyst (DOC) located upstream (CRDPF), catalytic DPF (CDPF), or a combination of both (CCDPF). In order to effectively control the emission of particulates and nitrogen oxides, various types of diesel particulate filter models are established to compare NO2 catalytic formation, consumption, and efflux. The results show that the catalytic performance of NO conversion is limited by mass transfer in DOC catalytic coating, while it is almost non-existent in CDPF. At low temperature, the passive regeneration of CDPF is slower than that of CRDPF, but as the temperature increases, the passive regeneration speed of CDPF will exceed that of CRDPF. CCDPF is the most effective for the NO2 catalytic formation, consumption, and efflux in the hot-start and high-speed cycle and thereby is conducive to improve the performance of the diesel particulate filter and downstream selective catalytic reduction.
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Affiliation(s)
- Chao Zhong
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System, Hunan Institute of Engineering, Xiangtan, 411104, China
| | - Jinke Gong
- State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China
| | - Shaoli Wang
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System, Hunan Institute of Engineering, Xiangtan, 411104, China
| | - Jiqiu Tan
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System, Hunan Institute of Engineering, Xiangtan, 411104, China
| | - Junan Liu
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System, Hunan Institute of Engineering, Xiangtan, 411104, China
| | - Yun Zhu
- Hunan Provincial Key Laboratory of Vehicle Power and Transmission System, Hunan Institute of Engineering, Xiangtan, 411104, China
| | - Guohai Jia
- College of Mechanical and Electrical Engineering, Central South University of Forestry and Technology, Changsha, 410004, China.
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Most Recent Advances in Diesel Engine Catalytic Soot Abatement: Structured Catalysts and Alternative Approaches. Catalysts 2020. [DOI: 10.3390/catal10070745] [Citation(s) in RCA: 30] [Impact Index Per Article: 7.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/13/2022] Open
Abstract
Diesel engine emissions are typically composed of several hundred chemical compounds, partly present in the gas phase and partly in solid phase as particles, the so-called particulate matter or soot. The morphology of the catalyst is an important characteristic of soot particles’ abatement, since a good contact between catalyst and soot is mandatory. For practical purposes, the active species should be supported as a film on the structured carrier, in order to allow simultaneous soot filtration and combustion. This review focuses on the most recent advances in the development of structured catalysts for diesel engine catalytic soot combustion, characterized by different active species and supports, as well as by different geometric configurations (monoliths, foams, ceramic papers, or wire mesh); the most important peculiar properties are highlighted and summarized. Moreover, a critical review of the most recent advances in modeling studies is also presented in this paper. In addition, some highlights on some of the most recent alternative approaches proposed for limiting the soot emissions from diesel engines have been given, delineating feasible alternatives to the classical strategies nowadays used.
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