Fractionation of ultrafine particles: Evaluation of separation efficiency by UV–vis spectroscopy

Defect Engineering in GO Membranes - Tailoring Size and Oxidation Degree of Nanosheet for Enhanced Pore Channels

Graphene Oxide (GO) membrane has been extensively applied in the field of water purification and membrane separation processes. While the solute molecule transport in GO membranes encompasses interlayer channels, edge defects, and in-plane crack-like holes, the significance of edge defects or crack-like pores in ultrathin membranes is often overlooked. In our study, we focused on the construction of short-range channel GO membranes with varied defect structures by modulating the transverse size of the porous nanosheets. GO nanosheets with different sizes were procured through high-energy γ-irradiation combined with centrifugation. Notably, the large-sized porous GO nanosheets (L-pGO) exhibit a consistent structure, and numerous in-plane defects. In contrast, the smaller counterparts (S-pGO) present a fewer in-plane defects. The performance metrics revealed that L-pGO exhibited a water flux of 849.25 L m-2  h-1  bar-1 , while S-pGO demonstrated nearly 100 % dye rejection capacity. These findings underscore the potential of defect engineering as a powerful strategy to enhance the efficiency of two-dimensional membranes.

Real-Time Modeling of Volume and Form Dependent Nanoparticle Fractionation in Tubular Centrifuges

A dynamic process model for the simulation of nanoparticle fractionation in tubular centrifuges is presented. Established state-of-the-art methods are further developed to incorporate multi-dimensional particle properties (traits). The separation outcome is quantified based on a discrete distribution of particle volume, elongation and flatness. The simulation algorithm solves a mass balance between interconnected compartments which represent the separation zone. Grade efficiencies are calculated by a short-cut model involving material functions and higher dimensional particle trait distributions. For the one dimensional classification of fumed silica nanoparticles, the numerical solution is validated experimentally. A creation and characterization of a virtual particle system provides an additional three dimensional input dataset. Following a three dimensional fractionation case study, the tubular centrifuge model underlines the fact that a precise fractionation according to particle form is extremely difficult. In light of this, the paper discusses particle elongation and flatness as impacting traits during fractionation in tubular centrifuges. Furthermore, communications on separation performance and outcome are possible and facilitated by the three dimensional visualization of grade efficiency data. Future research in nanoparticle characterization will further enhance the models use in real-time separation process simulation.

Magnetic/flow controlled continuous size fractionation of magnetic nanoparticles using simulated moving bed chromatography

The use of magnetic nanoparticles shows a steadily increasing technical importance. Particularly in medical technology disciplines such as cancer treatment, the potential of these special particles is increasing rapidly. Magnetic nanoparticles are particles with a submicron size, and consist mostly of magnetite-containing composites. An important quality parameter of such particles is a particle size distribution as narrow as possible, which can only be obtained to a certain degree by synthesis. Apart from ultracentrifugation, there are so far only methods on an analytical scale to narrow the size distribution as a post-processing step. We present a method based on magnetic chromatography, by which high separation efficiencies at yields of up to 99.9% are achieved. The novel technique is based on a competition between the magnetic interaction of the nanoparticles and the separation matrix, as well as the hydrodynamic forces. Furthermore, the method is extended using a continuous mode, namely simulated moving bed chromatography, to obtain potent space-time yields of up to 2.94 g/(L*h). For those reasons, this novel continuous magnetic chromatography method offers high potential for large-scale refinement of magnetic nanoparticles while fulfilling sophisticated quality criteria for high-technology applications.

Continuous size fractionation of magnetic nanoparticles by using simulated moving bed chromatography

The size fractionation of magnetic nanoparticles is a technical problem, which until today can only be solved with great effort. Nevertheless, there is an important demand for nanoparticles with sharp size distributions, for example for medical technology or sensor technology. Using magnetic chromatography, we show a promising method for fractionation of magnetic nanoparticles with respect to their size and/or magnetic properties. This was achieved by passing magnetic nanoparticles through a packed bed of fine steel spheres with which they interact magnetically because single domain ferro-/ferrimagnetic nanoparticles show a spontaneous magnetization. Since the strength of this interaction is related to particle size, the principle is suitable for size fractionation. This concept was transferred into a continuous process in this work using a so-called simulated moving bed chromatography. Applying a suspension of magnetic nanoparticles within a size range from 20 to 120 nm, the process showed a separation sharpness of up to 0.52 with recovery rates of 100%. The continuous feed stream of magnetic nanoparticles could be fractionated with a space-time-yield of up to 5 mg/(L∙min). Due to the easy scalability of continuous chromatography, the process is a promising approach for the efficient fractionation of industrially relevant amounts of magnetic nanoparticles.

Soft Sensor Development for Real-Time Process Monitoring of Multidimensional Fractionation in Tubular Centrifuges

High centrifugal acceleration and throughput rates of tubular centrifuges enable the solid-liquid size separation and fractionation of nanoparticles on a bench scale. Nowadays, advantageous product properties are defined by precise specifications regarding particle size and material composition. Hence, there is a demand for innovative and efficient downstream processing of complex particle suspensions. With this type of centrifuge working in a semi-continuous mode, an online observation of the separation quality is needed for optimization purposes. To analyze the composition of fines downstream of the centrifuge, a UV/vis soft sensor is developed to monitor the sorting of polymer and metal oxide nanoparticles by their size and density. By spectroscopic multi-component analysis, a measured UV/vis signal is translated into a model based prediction of the relative solids volume fraction of the fines. High signal stability and an adaptive but mandatory calibration routine enable the presented setup to accurately predict the product's composition at variable operating conditions. It is outlined how this software-based UV/vis sensor can be utilized effectively for challenging real-time process analytics in multi-component suspension processing. The setup provides insight into the underlying process dynamics and assists in optimizing the outcome of separation tasks on the nanoscale.

Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components

Recycling of lithium-ion batteries will become imperative in the future, but comprehensive and sustainable processes for this are still rather lacking. Direct recycling comprising separation of the black mass components as a key step is regarded as the most seminal approach. This paper contributes a novel approach for such separation, that is fractionation in a tubular centrifuge. An aqueous dispersion of cathode materials (lithium iron phosphate, also referred to as LFP, and carbon black) serves as exemplary feed to be fractionated, desirably resulting in a sediment of pure LFP. This paper provides a detailed study of the commonly time-dependent output of the tubular centrifuge and introduces an approach aiming to achieve constant output. Therefore, three different settings are assessed, constantly low, constantly high and an increase in rotational speed over time. Constant settings result in the predictable unsatisfactory time-variant output, whereas rotational speed increase proves to be able to maintain constant centrate properties. With further process development, the concept of fractionation in tubular centrifuges may mature into a promising separation technique for black mass in a direct recycling process chain.