1
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Ou W, Wang H, Ye Y, Zhao H, Zhang Y, Hou Z. Hydrogenation of the benzene rings in PET degraded chemicals over meso-HZSM-5 supported Ru catalyst. JOURNAL OF HAZARDOUS MATERIALS 2024; 476:134964. [PMID: 38901261 DOI: 10.1016/j.jhazmat.2024.134964] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/15/2024] [Revised: 06/02/2024] [Accepted: 06/17/2024] [Indexed: 06/22/2024]
Abstract
Chemical upcycling of waste polyethylene terephthalate (PET) to value-added products can reduce the emission of CO2, microplastics and toxic chemicals. In this work, mesoporous H-type Zeolite Socony Mobil-5 (HZSM-5) supported Ru catalyst (Ru/m-HZSM-5) was synthesized and tested in the hydrogenation of PET degraded chemicals (bis(2-hydroxyethyl) terephthalate, dimethyl terephthalate, diethyl terephthalate, and terephthalic acid). Characterizations disclosed that Ru/m-HZSM-5 catalyst possesses mesopores (a dominant channel of 5.32 nm), enlarged specific surface area (404 m2·g-1), and Ru NPs dispersed highly (40.6 %) compared to that of Ru/HZSM-5. And also, it was found that Ru/m-HZSM-5 was capable for the hydrogenation of benzene rings in these PET degraded chemicals with large sizes (1.09-1.82 nm). In particular, the conversion of BHET and the selectivity of BHCD over Ru/m-HZSM-5 reached 95.5 % and 95.6 % at 120 °C within 2 h. And Ru/m-HZSM-5 could be recycled at least five times without obvious loss of activity and selectivity.
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Affiliation(s)
- Weitao Ou
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China
| | - Han Wang
- Zhejiang Hengyi Petrochemical Research Institute Co., Ltd., Hangzhou 311200, China
| | - Yingdan Ye
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China
| | - Huaiyuan Zhao
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China; Zhejiang Hengyi Petrochemical Research Institute Co., Ltd., Hangzhou 311200, China.
| | - Yibin Zhang
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China
| | - Zhaoyin Hou
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China; Zhejiang Hengyi Petrochemical Research Institute Co., Ltd., Hangzhou 311200, China.
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2
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Baluk MA, Trzebiatowska PJ, Pieczyńska A, Makowski D, Kroczewska M, Łuczak J, Zaleska-Medynska A. A new strategy for PET depolymerization: Application of bimetallic MOF-74 as a selective catalyst. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2024; 363:121360. [PMID: 38850902 DOI: 10.1016/j.jenvman.2024.121360] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/04/2024] [Revised: 04/24/2024] [Accepted: 05/31/2024] [Indexed: 06/10/2024]
Abstract
Large-volume production of poly(ethylene terephthalate) (PET), especially in the form of bottles and food packaging containers, causes problems with polymer waste management. Waste PET could be recycled thermally, mechanically or chemically and the last method allows to obtain individual monomers, but most often it is carried out in the presence of homogeneous catalysts, that are difficult to separate and reuse. In view of this, this work reports for the first time, application of bimetallic MOF-74 - as heterogeneous catalyst - for depolymerization of PET with high monomer (bishydroxyethyl terephthalate, BHET) recovery. The effect of type and amount of second metal in the MOF-74 (Mg/M) was systematically investigated. The results showed increased activity of MOF-74 (Mg/M) containing Co2+, Zn2+ and Mn2+ as a second metal, while the opposite correlation was observed for Cu2+ and Ni2+. It was found that the highest catalytic activity was demonstrated by the introduction of Mg-Mn into MOF-74 with ratio molar 1:1, which resulted in complete depolymerization of PET and 91.8% BHET yield within 4 h. Furthermore, the obtained catalyst showed good stability in 5 reaction cycles and allowed to achieve high-purity BHET, which was confirmed by HPLC analysis. The as-prepared MOF-74 (Mg/Mn) was easy to separate from the post-reaction mixture, clean and reuse in the next depolymerization reaction.
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Affiliation(s)
- Mateusz Adam Baluk
- Department of Environmental Technology, Faculty of Chemistry, University of Gdańsk, Wita Stwosza 63, 80-308, Gdansk, Poland.
| | | | - Aleksandra Pieczyńska
- Department of Environmental Technology, Faculty of Chemistry, University of Gdańsk, Wita Stwosza 63, 80-308, Gdansk, Poland
| | - Damian Makowski
- Department of Environmental Technology, Faculty of Chemistry, University of Gdańsk, Wita Stwosza 63, 80-308, Gdansk, Poland
| | - Malwina Kroczewska
- Department of Process Engineering and Chemical Technology, Faculty of Chemistry, Gdańsk University of Technology, Narutowicza 11/12, 80-233, Gdańsk, Poland
| | - Justyna Łuczak
- Department of Process Engineering and Chemical Technology, Faculty of Chemistry, Gdańsk University of Technology, Narutowicza 11/12, 80-233, Gdańsk, Poland; Advanced Materials Center, Gdańsk University of Technology, Narutowicza 11/12, 80-233, Gdańsk, Poland
| | - Adriana Zaleska-Medynska
- Department of Environmental Technology, Faculty of Chemistry, University of Gdańsk, Wita Stwosza 63, 80-308, Gdansk, Poland.
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3
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Clark R, Shaver MP. Depolymerization within a Circular Plastics System. Chem Rev 2024; 124:2617-2650. [PMID: 38386877 PMCID: PMC10941197 DOI: 10.1021/acs.chemrev.3c00739] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/10/2023] [Revised: 01/18/2024] [Accepted: 02/08/2024] [Indexed: 02/24/2024]
Abstract
The societal importance of plastics contrasts with the carelessness with which they are disposed. Their superlative properties lead to economic and environmental efficiency, but the linearity of plastics puts the climate, human health, and global ecosystems at risk. Recycling is fundamental to transitioning this linear model into a more sustainable, circular economy. Among recycling technologies, chemical depolymerization offers a route to virgin quality recycled plastics, especially when valorizing complex waste streams poorly served by mechanical methods. However, chemical depolymerization exists in a complex and interlinked system of end-of-life fates, with the complementarity of each approach key to environmental, economic, and societal sustainability. This review explores the recent progress made into the depolymerization of five commercial polymers: poly(ethylene terephthalate), polycarbonates, polyamides, aliphatic polyesters, and polyurethanes. Attention is paid not only to the catalytic technologies used to enhance depolymerization efficiencies but also to the interrelationship with other recycling technologies and to the systemic constraints imposed by a global economy. Novel polymers, designed for chemical depolymerization, are also concisely reviewed in terms of their underlying chemistry and potential for integration with current plastic systems.
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Affiliation(s)
- Robbie
A. Clark
- Department
of Materials, School of Natural Sciences, University of Manchester, Manchester M13 9PL, United
Kingdom
- Sustainable
Materials Innovation Hub, Henry Royce Institute, University of Manchester, Manchester M13 9PL, United
Kingdom
| | - Michael P. Shaver
- Department
of Materials, School of Natural Sciences, University of Manchester, Manchester M13 9PL, United
Kingdom
- Sustainable
Materials Innovation Hub, Henry Royce Institute, University of Manchester, Manchester M13 9PL, United
Kingdom
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4
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Jiang M, Wang X, Xi W, Yang P, Zhou H, Duan J, Ratova M, Wu D. Chemical catalytic upgrading of polyethylene terephthalate plastic waste into value-added materials, fuels and chemicals. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 912:169342. [PMID: 38123093 DOI: 10.1016/j.scitotenv.2023.169342] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/06/2023] [Revised: 11/18/2023] [Accepted: 12/11/2023] [Indexed: 12/23/2023]
Abstract
The substantial production of polyethylene terephthalate (PET) products, coupled with high abandonment rates, results in significant environmental pollution and resource wastage. This has prompted global attention to the development of rational strategies for PET waste treatment. In the context of renewability and sustainability, catalytic chemical technology provides an effective means to recycle and upcycle PET waste into valuable resources. In this review, we initially provide an overview of strategies employed in the thermocatalytic process to recycle PET waste into valuable carbon materials, fuels and typical refined chemicals. The effect of catalysts on the quality and quantity of specific products is highlighted. Next, we introduce the development of renewable-energy-driven electrocatalytic and photocatalytic systems for sustainable PET waste upcycling, focusing on rational catalysts, innovative catalytic system design, and corresponding underlying catalytic mechanisms. Moreover, we discuss advantages and disadvantages of three chemical catalytic strategies. Finally, existing limitations and outlook toward controllable selectivity and yield enhancement of value-added products and PET upvaluing technology for scale-up applications are proposed. This review aims to inspire the exploration of waste-to-treasure technologies for renewable-energy-driven waste management toward a circular economy.
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Affiliation(s)
- Mingkun Jiang
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Xiali Wang
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Wanlong Xi
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Peng Yang
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Hexin Zhou
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Junyuan Duan
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Marina Ratova
- Faculty of Science and Engineering, Manchester Metropolitan University, Chester Street, Manchester M1 5GD, UK
| | - Dan Wu
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China.
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5
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Wu T, Zou Q, Li Z, Chen B, Gao W, Sun Q, Zhao S. BaSO 4-Epoxy Resin Composite Film for Efficient Daytime Radiative Cooling. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:638-646. [PMID: 38103026 DOI: 10.1021/acs.langmuir.3c02827] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/17/2023]
Abstract
Conventional cooling methods are based on active cooling technology by air conditioning, which consumes a large amount of energy and emits greenhouse gases. Radiative cooling is a novel promising passive cooling technology that uses external space as the cooling source and requires no additional energy consumption. Herein, we propose an approach to prepare highly dispersed BaSO4 nanoparticles (NPs) using a direct precipitation method combined with the in situ surface modification technology. The as-prepared PVP-modified BaSO4 NPs with an average size of 20 nm can be stably dispersed in ethanol for more than 6 months and then were used as building blocks to prepare spherical BaSO4 clusters with an average size of 0.9 μm using a scalable spray drying technique. The BaSO4 NPs/clusters (mass ratio 1:1) were used for preparing radiative cooling epoxy resin film, showing a high solar reflectance of 71% and a high sky window emissivity of 0.94. More importantly, this composite film displays superior radiative cooling performance, which can reduce the ambient temperature by 13.5 °C for the indoor test and 7 °C for the outdoor test. Compared with the commercial BaSO4 filled film, our BaSO4-epoxy resin composite film offers advantages not only in radiative cooling but also in mechanical properties with a 16.6% increase of tensile strength and 40.1% increase of elongation at break, demonstrating its great application potential in the field of building air conditioning.
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Affiliation(s)
- Tengfei Wu
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology and School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, PR China
| | - Quan Zou
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology and School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, PR China
| | - Zequan Li
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, China
| | - Bo Chen
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology and School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, PR China
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, China
| | - Wei Gao
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, China
| | - Qian Sun
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology and School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, PR China
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, China
| | - Shuangliang Zhao
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology and School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, PR China
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, China
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6
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Yun LX, Zhang C, Shi XR, Dong YJ, Zhang HT, Shen ZG, Wang JX. The controllable and efficient synthesis of two-dimensional metal-organic framework nanosheets for heterogeneous catalysis. NANOSCALE 2024; 16:691-700. [PMID: 38054762 DOI: 10.1039/d3nr05348b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/07/2023]
Abstract
Two-dimensional (2D) MOFs exhibit unique periodicity in surface structures and thus have attracted much interest in the fields of catalysis, energy, and sensors. However, the expanded production scale of 2D MOFs had remained a great challenge in most previous studies. Herein, a controllable and efficient crystallization method for synthesizing 2D MOF nanosheets using high-gravity reactive precipitation is proposed, significantly improving heterogeneous catalysis efficiency. The two-dimensional ZIF-L nanosheets prepared in a rotating packed bed (RPB) reactor show a smaller lateral and lamellar thickness and a higher BET surface area compared to ZIF-L nanosheets prepared in a conventional stirred tank reactor (STR), with a greatly shortened reaction time. Applying the ZIF-L-RPB nanosheets as a catalyst, the catalytic Knoevenagel condensation as a probe reaction displays a high conversion rate of benzaldehyde (99.3%) within 2 h at room temperature, greatly exceeding that displayed by ZIF-L-STR and other reported catalysts. Furthermore, ZIL-L-RPB nanosheets of only 0.2 wt% enhanced the catalytic activity for the glycolysis of poly(ethylene terephthalate) (PET) with a PET conversion and a monomer yield of 90% in a short period of 15 min at 195 °C and almost completely depolymerized PET with a monomer yield of 94% in 30 min, which was far above that achieved by ZIL-L-STR. These results indicate the promising prospects of a high-gravity reactive precipitation strategy with precise size control in an economical way to prepare high-activity 2D MOF nanosheets for a wide range of heterogeneous catalysis.
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Affiliation(s)
- Ling-Xia Yun
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, PR China.
- Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, Beijing, 100029, PR China.
| | - Cong Zhang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, PR China.
- Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, Beijing, 100029, PR China.
| | - Xin-Ran Shi
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, PR China.
- Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, Beijing, 100029, PR China.
| | - Yan-Jun Dong
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, PR China.
- Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, Beijing, 100029, PR China.
| | - Hang-Tian Zhang
- Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, Beijing, 100029, PR China.
- Quzhou Innovation Institute for Chemical Engineering and Materials, Quzhou, Zhejiang, 324000, China
| | - Zhi-Gang Shen
- School of Chemical Engineering, Xiangtan University, Xiangtan, Hunan, 411105, China
| | - Jie-Xin Wang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, PR China.
- Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, Beijing, 100029, PR China.
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7
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Bai X, Aireddy DR, Roy A, Ding K. Solvent-Free Depolymerization of Plastic Waste Enabled by Plastic-Catalyst Interfacial Engineering. Angew Chem Int Ed Engl 2023; 62:e202309949. [PMID: 37775978 DOI: 10.1002/anie.202309949] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/12/2023] [Revised: 09/05/2023] [Accepted: 09/25/2023] [Indexed: 10/01/2023]
Abstract
Depolymerization of condensation polymers by chemolysis often suffers from the large usage of solvents and homogeneous catalysts such as acids, bases, and metal salts. The catalytic efficiency of heterogeneous catalysts is largely constrained by the poor interfacial contact between solid catalysts and solid plastics below melting points. We report here our discovery of autogenous heterogeneous catalyst layer on polyethylene terephthalate surfaces during the generally believed homogeneous catalytic depolymerization process. Inspired by the "contact mass" concept in industrial chlorosilane production, we further demonstrate that the construction of plastic-catalyst solid-solid interfaces enables solvent-free depolymerization of polyethylene terephthalate by vapor phase methanolysis at relatively low temperatures. Trace amounts of earth-abundant element (zinc) introduced by electrostatic adsorption is sufficient for catalyzing the depolymerization. The concept of plastic-catalyst contact mass interfacial catalysis might inspire new pathways for tackling plastic waste problems.
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Affiliation(s)
- Xiaoshen Bai
- Department of Chemical Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
| | - Divakar R Aireddy
- Department of Chemical Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
| | - Amitava Roy
- Center for Advanced Microstructures & Devices, Louisiana State University, Baton Rouge, LA 70806, USA
| | - Kunlun Ding
- Department of Chemical Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
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8
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Zhang J, Wang H, Luo Z, Yang Z, Zhang Z, Wang P, Li M, Zhang Y, Feng Y, Lu D, Zhu Y. Computational design of highly efficient thermostable MHET hydrolases and dual enzyme system for PET recycling. Commun Biol 2023; 6:1135. [PMID: 37945666 PMCID: PMC10636135 DOI: 10.1038/s42003-023-05523-5] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/09/2023] [Accepted: 10/30/2023] [Indexed: 11/12/2023] Open
Abstract
Recently developed enzymes for the depolymerization of polyethylene terephthalate (PET) such as FAST-PETase and LCC-ICCG are inhibited by the intermediate PET product mono(2-hydroxyethyl) terephthalate (MHET). Consequently, the conversion of PET enzymatically into its constituent monomers terephthalic acid (TPA) and ethylene glycol (EG) is inefficient. In this study, a protein scaffold (1TQH) corresponding to a thermophilic carboxylesterase (Est30) was selected from the structural database and redesigned in silico. Among designs, a double variant KL-MHETase (I171K/G130L) with a similar protein melting temperature (67.58 °C) to that of the PET hydrolase FAST-PETase (67.80 °C) exhibited a 67-fold higher activity for MHET hydrolysis than FAST-PETase. A fused dual enzyme system comprising KL-MHETase and FAST-PETase exhibited a 2.6-fold faster PET depolymerization rate than FAST-PETase alone. Synergy increased the yield of TPA by 1.64 fold, and its purity in the released aromatic products reached 99.5%. In large reaction systems with 100 g/L substrate concentrations, the dual enzyme system KL36F achieved over 90% PET depolymerization into monomers, demonstrating its potential applicability in the industrial recycling of PET plastics. Therefore, a dual enzyme system can greatly reduce the reaction and separation cost for sustainable enzymatic PET recycling.
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Affiliation(s)
- Jun Zhang
- College of Life Science and Technology, Beijing University of Chemical Technology, Beijing, 100029, China
- Department of Chemical Engineering, Tsinghua University, Beijing, 100084, China
| | - Hongzhao Wang
- College of Life Science and Technology, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Zhaorong Luo
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering, State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Zhenwu Yang
- College of Life Science and Technology, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Zixuan Zhang
- College of Life Science and Technology, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Pengyu Wang
- Department of Chemical Engineering, Tsinghua University, Beijing, 100084, China
| | - Mengyu Li
- College of Life Science and Technology, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Yi Zhang
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering, State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Yue Feng
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering, State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Diannan Lu
- Department of Chemical Engineering, Tsinghua University, Beijing, 100084, China.
| | - Yushan Zhu
- College of Life Science and Technology, Beijing University of Chemical Technology, Beijing, 100029, China.
- National Energy R&D Center for Biorefinery, Beijing University of Chemical Technology, Beijing, 100029, China.
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9
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Casey É, Breen R, Gómez JS, Kentgens APM, Pareras G, Rimola A, Holmes JD, Collins G. Ligand-Aided Glycolysis of PET Using Functionalized Silica-Supported Fe 2O 3 Nanoparticles. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2023; 11:15544-15555. [PMID: 37920799 PMCID: PMC10618922 DOI: 10.1021/acssuschemeng.3c03585] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 06/13/2023] [Revised: 10/04/2023] [Indexed: 11/04/2023]
Abstract
The development of efficient catalysts for the chemical recycling of poly(ethylene terephthalate) (PET) is essential to tackling the global issue of plastic waste. There has been intense interest in heterogeneous catalysts as a sustainable catalyst system for PET depolymerization, having the advantage of easy separation and reuse after the reaction. In this work, we explore heterogeneous catalyst design by comparing metal-ion (Fe3+) and metal-oxide nanoparticle (Fe2O3 NP) catalysts immobilized on mesoporous silica (SiO2) functionalized with different N-containing amine ligands. Quantitative solid-state nuclear magnetic resonance (NMR) spectroscopy confirms successful grafting and elucidates the bonding mode of the organic ligands on the SiO2 surface. The surface amine ligands act as organocatalysts, enhancing the catalytic activity of the active metal species. The Fe2O3 NP catalysts in the presence of organic ligands outperform bare Fe2O3 NPs, Fe3+-ion-immobilized catalysts and homogeneous FeCl3 salts, with equivalent Fe loading. X-ray photoelectron spectroscopy analysis indicates charge transfer between the amine ligands and Fe2O3 NPs and the electron-donating ability of the N groups and hydrogen bonding may also play a role in the higher performance of the amine-ligand-assisted Fe2O3 NP catalysts. Density functional theory (DFT) calculations also reveal that the reactivity of the ion-immobilized catalysts is strongly correlated to the ligand-metal binding energy and that the products in the glycolysis reaction catalyzed by the NP catalysts are stabilized, showing a significant exergonic character compared to single ion-immobilized Fe3+ ions.
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Affiliation(s)
- Éadaoin Casey
- School
of Chemistry, University College Cork, Cork T12 YN60, Ireland
- AMBER
Centre, Environmental Research Institute, University College Cork, Cork T23 XE10, Ireland
| | - Rachel Breen
- School
of Chemistry, University College Cork, Cork T12 YN60, Ireland
- AMBER
Centre, Environmental Research Institute, University College Cork, Cork T23 XE10, Ireland
| | - Jennifer S. Gómez
- Institute
for Molecules and Materials, Radboud University, Nijmegen 6525 AJ, The Netherlands
| | - Arno P. M. Kentgens
- Institute
for Molecules and Materials, Radboud University, Nijmegen 6525 AJ, The Netherlands
| | - Gerard Pareras
- Departament
de Química, Universitat Autònoma
de Barcelona, Bellaterra, Catalonia 08193, Spain
| | - Albert Rimola
- Departament
de Química, Universitat Autònoma
de Barcelona, Bellaterra, Catalonia 08193, Spain
| | - Justin. D. Holmes
- School
of Chemistry, University College Cork, Cork T12 YN60, Ireland
- AMBER
Centre, Environmental Research Institute, University College Cork, Cork T23 XE10, Ireland
| | - Gillian Collins
- School
of Chemistry, University College Cork, Cork T12 YN60, Ireland
- AMBER
Centre, Environmental Research Institute, University College Cork, Cork T23 XE10, Ireland
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10
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Muszyński M, Nowicki J, Zygadło M, Dudek G. Comparsion of Catalyst Effectiveness in Different Chemical Depolymerization Methods of Poly(ethylene terephthalate). Molecules 2023; 28:6385. [PMID: 37687213 PMCID: PMC10489063 DOI: 10.3390/molecules28176385] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/31/2023] [Revised: 08/28/2023] [Accepted: 08/29/2023] [Indexed: 09/10/2023] Open
Abstract
This paper presents an overview of the chemical recycling methods of polyethylene terephthalate (PET) described in the scientific literature in recent years. The review focused on methods of chemical recycling of PET including hydrolysis and broadly understood alcoholysis of polymer ester bonds including methanolysis, ethanolysis, glycolysis and reactions with higher alcohols. The depolymerization methods used in the literature are described, with particular emphasis on the use of homogeneous and heterogeneous catalysts and ionic liquids, as well as auxiliary substances such as solvents and cosolvents. Important process parameters such as temperature, reaction time, and pressure are compared. Detailed experimental results are presented focusing on reaction yields to allow for easy comparison of applied catalysts and for determination of the most favorable reaction conditions and methods.
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Affiliation(s)
- Marcin Muszyński
- Łukasiewicz Research Network, Institute of Heavy Organic Synthesis “Blachownia”, Energetyków 9, 47-225 Kędzierzyn-Koźle, Poland; (M.M.); (J.N.)
- Department of Physical Chemistry and Technology of Polymers, PhD School, Silesian University of Technology, ks. M. Strzody 9, 44-100 Gliwice, Poland
| | - Janusz Nowicki
- Łukasiewicz Research Network, Institute of Heavy Organic Synthesis “Blachownia”, Energetyków 9, 47-225 Kędzierzyn-Koźle, Poland; (M.M.); (J.N.)
| | - Mateusz Zygadło
- Department of Physical Chemistry and Technology of Polymers, Faculty of Chemistry, Silesian University of Technology, ks. M. Strzody 9, 44-100 Gliwice, Poland;
| | - Gabiela Dudek
- Department of Physical Chemistry and Technology of Polymers, Faculty of Chemistry, Silesian University of Technology, ks. M. Strzody 9, 44-100 Gliwice, Poland;
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11
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Cao J, Lin Y, Zhou T, Wang W, Zhang Q, Pan B, Jiang W. Molecular oxygen-assisted in defect-rich ZnO for catalytic depolymerization of polyethylene terephthalate. iScience 2023; 26:107492. [PMID: 37609634 PMCID: PMC10440522 DOI: 10.1016/j.isci.2023.107492] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/07/2023] [Revised: 03/22/2023] [Accepted: 07/23/2023] [Indexed: 08/24/2023] Open
Abstract
Polyethylene terephthalate (PET) is the most produced polyester plastic; its waste has a disruptive impact on the environment and ecosystem. Here, we report a catalytic depolymerization of PET into bis(2-hydroxyethyl) terephthalate (BHET) using molecule oxygen (O2)-assisted in defect-rich ZnO. At air, the PET conversion rate, the BHET yield, and the space-time yield are 3.5, 10.6, and 10.6 times higher than those in nitrogen, respectively. Combining structural characterization with the results of DFT calculations, we conclude that the (100) facet of defect-rich ZnO nanosheets conducive to the formation of reactive oxygen species (∗O2-) and Zn defect, promotes the PET breakage of the ester bond and thus complete the depolymerization processed. This approach demonstrates a sustainable route for PET depolymerization by molecule-assisted defect engineering.
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Affiliation(s)
- Jingjing Cao
- State Key Laboratory of Pollution Control and Resources Reuse, National Engineering Research Center for Organic Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Nanjing 210023, China
| | - Yuheng Lin
- State Key Laboratory of Pollution Control and Resources Reuse, National Engineering Research Center for Organic Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Nanjing 210023, China
| | - Tianpeng Zhou
- State Key Laboratory of Pollution Control and Resources Reuse, National Engineering Research Center for Organic Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Nanjing 210023, China
| | - Wei Wang
- Department of Chemistry and Centre for Pharmacy, University of Bergen, 5007 Bergen, Norway
| | - Quanxing Zhang
- State Key Laboratory of Pollution Control and Resources Reuse, National Engineering Research Center for Organic Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Nanjing 210023, China
| | - Bingcai Pan
- State Key Laboratory of Pollution Control and Resources Reuse, National Engineering Research Center for Organic Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Nanjing 210023, China
| | - Wei Jiang
- State Key Laboratory of Pollution Control and Resources Reuse, National Engineering Research Center for Organic Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Nanjing 210023, China
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12
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Kirshanov KA, Toms RV, Balashov MS, Golubkov SS, Melnikov PV, Gervald AY. Modeling of Poly(Ethylene Terephthalate) Homogeneous Glycolysis Kinetics. Polymers (Basel) 2023; 15:3146. [PMID: 37514535 PMCID: PMC10383944 DOI: 10.3390/polym15143146] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/07/2023] [Revised: 07/21/2023] [Accepted: 07/22/2023] [Indexed: 07/30/2023] Open
Abstract
Polymer composites with various recycled poly(ethylene terephthalate)-based (PET-based) polyester matrices (poly(ethylene terephthalate), copolyesters, and unsaturated polyester resins), similar in properties to the primary ones, can be obtained based on PET glycolysis products after purification. PET glycolysis allows one to obtain bis(2-hydroxyethyl) terephthalate and oligo(ethylene terephthalates) with various molecular weights. A kinetic model of poly(ethylene terephthalate) homogeneous glycolysis under the combined or separate action of oligo(ethylene terephthalates), bis(2-hydroxyethyl) terephthalate, and ethylene glycol is proposed. The model takes into account the interaction of bound, terminal, and free ethylene glycol molecules in the PET feedstock and the glycolysis agent. Experimental data were obtained on the molecular weight distribution of poly(ethylene terephthalate) glycolysis products and the content of bis(2-hydroxyethyl) terephthalate monomer in them to verify the model. Homogeneous glycolysis of PET was carried out at atmospheric pressure in dimethyl sulfoxide (DMSO) and N-methyl-2-pyrrolidone (NMP) solvents with catalyst based on antimony trioxide (Sb2O3) under the action of different agents: ethylene glycol at temperatures of 165 and 180 °C; bis(2-hydroxyethyl) terephthalate at 250 °C; and oligoethylene terephthalate with polycondensation degree 3 at 250 °C. Homogeneous step-by-step glycolysis under the successive action of the oligo(ethylene terephthalate) trimer, bis(2-hydroxyethyl) terephthalate, and ethylene glycol at temperatures of 250, 220, and 190 °C, respectively, was also studied. The composition of products was confirmed using FTIR spectroscopy. Molecular weight characteristics were determined using gel permeation chromatography (GPC), the content of bis(2-hydroxyethyl) terephthalate was determined via extraction with water at 60 °C. The developed kinetic model was found to be in agreement with the experimental data and it could be used further to predict the optimal conditions for homogeneous PET glycolysis and to obtain polymer-based composite materials with desired properties.
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Affiliation(s)
- Kirill A Kirshanov
- M.V. Lomonosov Institute of Fine Chemical Technologies, MIREA-Russian Technological University, Moscow 119571, Russia
| | - Roman V Toms
- M.V. Lomonosov Institute of Fine Chemical Technologies, MIREA-Russian Technological University, Moscow 119571, Russia
| | - Mikhail S Balashov
- M.V. Lomonosov Institute of Fine Chemical Technologies, MIREA-Russian Technological University, Moscow 119571, Russia
| | - Sergey S Golubkov
- A.N. Nesmeyanov Institute of Organoelement Compounds, Russian Academy of Sciences, 28 Vavilova Str., Moscow 119334, Russia
| | - Pavel V Melnikov
- M.V. Lomonosov Institute of Fine Chemical Technologies, MIREA-Russian Technological University, Moscow 119571, Russia
| | - Alexander Yu Gervald
- M.V. Lomonosov Institute of Fine Chemical Technologies, MIREA-Russian Technological University, Moscow 119571, Russia
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13
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Selvam E, Luo Y, Ierapetritou M, Lobo RF, Vlachos DG. Microwave-assisted depolymerization of PET over heterogeneous catalysts. Catal Today 2023. [DOI: 10.1016/j.cattod.2023.114124] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/01/2023]
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14
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Mohammed MS, Targhan H, Bahrami K. Design and introduction of quaternary ammonium hydroxide-functionalized graphene oxide quantum dots as a pseudo-homogeneous catalyst for epoxidation of α,β-unsaturated ketones. Sci Rep 2023; 13:8140. [PMID: 37208347 DOI: 10.1038/s41598-023-34635-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/27/2022] [Accepted: 05/04/2023] [Indexed: 05/21/2023] Open
Abstract
In present work, design and synthesis of a novel pseudo-homogeneous catalyst is described. For this purpose, amine-functionalized graphene oxide quantum dots (N-GOQDs) were prepared from graphene oxide (GO) by a facile one-step oxidative fragmentation approach. The prepared N-GOQDs were then modified with quaternary ammonium hydroxide groups. Various characterization techniques clearly revealed that the quaternary ammonium hydroxide-functionalized GOQDs (N-GOQDs/OH-) have been successfully synthesized. TEM image revealed that the GOQDs particles are almost regularly spherical in shape and mono-dispersed with particle sizes < 10 nm. The efficiency of the synthesized N-GOQDs/OH- as a pseudo-homogeneous catalyst in epoxidation of α,β-unsaturated ketones in the presence of aqueous H2O2 as an oxidant at room temperature was investigated. The corresponding epoxide products were obtained in good to high yields. This procedure has the advantages of a green oxidant, high yields, involvement of non-toxic reagents and reusability of the catalyst without discernible loss in activity.
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Affiliation(s)
- Mohammed Salim Mohammed
- Nanoscience and Nanotechnology Research Center (NNRC), Razi University, Kermanshah, 67144-14971, Iran
| | - Homa Targhan
- Department of Organic Chemistry, Faculty of Chemistry, Razi University, Kermanshah, 67144-14971, Iran
| | - Kiumars Bahrami
- Nanoscience and Nanotechnology Research Center (NNRC), Razi University, Kermanshah, 67144-14971, Iran.
- Department of Organic Chemistry, Faculty of Chemistry, Razi University, Kermanshah, 67144-14971, Iran.
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15
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Gao B, Sun X, Wang C, Yao C, Mao L. A novel method to chemically convert waste PET plastic into high–value monolithic materials with excellent flame retardancy, mechanical strength and hydrophobicity. JOURNAL OF POLYMER RESEARCH 2023. [DOI: 10.1007/s10965-023-03532-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 04/05/2023]
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16
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Bohre A, Jadhao PR, Tripathi K, Pant KK, Likozar B, Saha B. Chemical Recycling Processes of Waste Polyethylene Terephthalate Using Solid Catalysts. CHEMSUSCHEM 2023:e202300142. [PMID: 36972065 DOI: 10.1002/cssc.202300142] [Citation(s) in RCA: 10] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/30/2023] [Revised: 03/27/2023] [Accepted: 03/27/2023] [Indexed: 05/28/2023]
Abstract
Polyethylene terephthalate (PET) is a non-degradable single-use plastic and a major component of plastic waste in landfills. Chemical recycling is one of the most widely adopted methods to transform post-consumer PET into PET's building block chemicals. Non-catalytic depolymerization of PET is very slow and requires high temperatures and/or pressures. Recent advancements in the field of material science and catalysis have delivered several innovative strategies to promote PET depolymerization under mild reaction conditions. Particularly, heterogeneous catalysts assisted depolymerization of post-consumer PET to monomers and other value-added chemicals is the most industrially compatible method. This review includes current progresses on the heterogeneously catalyzed chemical recycling of PET. It describes four key pathways for PET depolymerization including, glycolysis, pyrolysis, alcoholysis, and reductive depolymerization. The catalyst function, active sites and structure-activity correlations are briefly outlined in each section. An outlook for future development is also presented.
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Affiliation(s)
- Ashish Bohre
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
- Biomass and Energy Management Division, Sardar Swaran Singh National Institute of Bio-energy Kapurthala, Punjab, 1440603, India
- Department of Catalysis and Chemical Reaction Engineering, National Institute of Chemistry, Hajdrihova 19, 1001, Ljubljana, Slovenia
| | - Prashant Ram Jadhao
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
| | - Komal Tripathi
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
| | - Kamal Kishore Pant
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
| | - Blaž Likozar
- Department of Catalysis and Chemical Reaction Engineering, National Institute of Chemistry, Hajdrihova 19, 1001, Ljubljana, Slovenia
| | - Basudeb Saha
- RiKarbon, Inc., 550 S. College Ave, Newark, Delaware, DE 19716, USA
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17
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Tang J, Meng X, Cheng X, Zhu Q, Yan D, Zhang Y, Lu X, Shi C, Liu X. Mechanistic Insights of Cosolvent Efficient Enhancement of PET Methanol Alcohololysis. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c04419] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/17/2023]
Affiliation(s)
- Jing Tang
- School of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, Shandong, China
- Beijing Key Laboratory of Ionic Liquids Clean Process, CAS Key Laboratory of Green Process and Engineering, State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Xiangshuai Meng
- School of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, Shandong, China
| | - Xiujie Cheng
- Beijing Key Laboratory of Ionic Liquids Clean Process, CAS Key Laboratory of Green Process and Engineering, State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Qingqing Zhu
- Beijing Key Laboratory of Ionic Liquids Clean Process, CAS Key Laboratory of Green Process and Engineering, State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
- Sino Danish College, University of Chinese Academy of Sciences, Beijing 100049, China
| | - Dongxia Yan
- Beijing Key Laboratory of Ionic Liquids Clean Process, CAS Key Laboratory of Green Process and Engineering, State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - YuJin Zhang
- Beijing Key Laboratory of Ionic Liquids Clean Process, CAS Key Laboratory of Green Process and Engineering, State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Xingmei Lu
- Beijing Key Laboratory of Ionic Liquids Clean Process, CAS Key Laboratory of Green Process and Engineering, State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
- School of Chemical and Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
| | - Chunyan Shi
- Beijing Key Laboratory of Ionic Liquids Clean Process, CAS Key Laboratory of Green Process and Engineering, State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Xiaomin Liu
- School of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, Shandong, China
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18
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Depolymerization of Polyesters by Transesterification with Ethanol Using (Cyclopentadienyl)titanium Trichlorides. Catalysts 2023. [DOI: 10.3390/catal13020421] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/18/2023] Open
Abstract
Exclusive chemical conversions of polyesters [poly(ethylene adipate) (PEA), poly(butylene adipate) (PBA), poly(ethylene terephthalate) (PET), poly(butylene terephthalate) (PBT)] to the corresponding monomers (diethyl adipate, diethyl terephthalate, ethylene glycol, 1,4-butane diol) by transesterification with ethanol using Cp’TiCl3 (Cp’ = Cp, Cp*) catalyst have been demonstrated. The present acid-base-free depolymerizations by Cp’TiCl3 exhibited completed conversions (>99%) of PET, PBT to afford diethyl terephthalate and ethylene glycol or 1,4-butane diol exclusively (selectivity >99%) without formation of any other by-products in the NMR spectra (150–170 °C, Ti 1.0, or 2.0 mol%). The resultant reaction mixture after the depolymerization of PBA with ethanol via the CpTiCl3 catalyst (1.0 mol%, 150 °C, 3 h), consisting of diethyl adipate and 1,4-butane diol, was heated at 150 °C in vacuo for 24 h to afford high molecular weight recycled PBA with unimodal molecular weight distribution (Mn = 11,800, Mw/Mn = 1.6), strongly demonstrating a possibility of one-pot (acid-base-free) closed-loop chemical recycling.
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19
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Cao F, Wang L, Zheng R, Guo L, Chen Y, Qian X. Research and progress of chemical depolymerization of waste PET and high-value application of its depolymerization products. RSC Adv 2022; 12:31564-31576. [PMID: 36380916 PMCID: PMC9632252 DOI: 10.1039/d2ra06499e] [Citation(s) in RCA: 20] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2022] [Accepted: 10/28/2022] [Indexed: 09/06/2023] Open
Abstract
PET (polyethylene terephthalate) has good transparency, corrosion resistance, gas barrier properties and mechanical properties, and is widely used in beverage bottles, fabrics, food packaging, tires, films, engineering plastics and other fields. With the rapid growth in demand and use of PET materials, the pollution of waste PET to the environment has become increasingly prominent. The recycling methods of waste PET mainly include primary recycling, mechanical recycling, chemical recycling, and energy recycling. The chemical recycling method is of great significance for solving environmental problems and reducing the plastic industry's dependence on petrochemical resources, and is an inevitable choice for realizing PET closed-loop recycling. In this paper, the chemical depolymerization methods of waste PET, the types of alcoholysis catalysts with the greatest possibility of industrialization, and the high-value application research of chemical recovery products are reviewed in order to have a good reference significance and promote the recycling and high-value utilization of waste PET.
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Affiliation(s)
- Fan Cao
- School of Petrochemical Engineering, Shenyang University of Technology Liaoyang 111003 China
| | - Liyan Wang
- School of Petrochemical Engineering, Shenyang University of Technology Liaoyang 111003 China
| | - Rongrong Zheng
- School of Petrochemical Engineering, Shenyang University of Technology Liaoyang 111003 China
| | - Liying Guo
- School of Petrochemical Engineering, Shenyang University of Technology Liaoyang 111003 China
| | - Yanming Chen
- School of Petrochemical Engineering, Shenyang University of Technology Liaoyang 111003 China
| | - Xin Qian
- Liaoning Shengda Environmental Resources Group Co., Ltd Liaoyang 111003 China
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20
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Tollini F, Brivio L, Innocenti P, Sponchioni M, Moscatelli D. Influence of the catalytic system on the methanolysis of polyethylene terephthalate at mild conditions: A systematic investigation. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117875] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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21
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Shu Y, Ma X, Duan X, Liu D, Wang L, Niu Q, Zhang P. Unexpected Redox Mechanism in WGS Reaction with Ni-ZnO Catalyst through A Solid-State Co-precipitate in Solid Solution. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117959] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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22
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Gao B, Sun X, Yao C, Mao L. A new strategy to chemically transform waste PET plastic into aerogel with high fire resistance and mechanical strength. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.125074] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/24/2023]
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23
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Yang RX, Jan K, Chen CT, Chen WT, Wu KCW. Thermochemical Conversion of Plastic Waste into Fuels, Chemicals, and Value-Added Materials: A Critical Review and Outlooks. CHEMSUSCHEM 2022; 15:e202200171. [PMID: 35349769 DOI: 10.1002/cssc.202200171] [Citation(s) in RCA: 12] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/24/2022] [Revised: 03/27/2022] [Indexed: 06/14/2023]
Abstract
Plastic waste is an emerging environmental issue for our society. Critical action to tackle this problem is to upcycle plastic waste as valuable feedstock. Thermochemical conversion of plastic waste has received growing attention. Although thermochemical conversion is promising for handling mixed plastic waste, it typically occurs at high temperatures (300-800 °C). Catalysts can play a critical role in improving the energy efficiency of thermochemical conversion, promoting targeted reactions, and improving product selectivity. This Review aims to summarize the state-of-the-art of catalytic thermochemical conversions of various types of plastic waste. First, general trends and recent development of catalytic thermochemical conversions including pyrolysis, gasification, hydrothermal processes, and chemolysis of plastic waste into fuels, chemicals, and value-added materials were reviewed. Second, the status quo for the commercial implementation of thermochemical conversion of plastic waste was summarized. Finally, the current challenges and future perspectives of catalytic thermochemical conversion of plastic waste including the design of sustainable and robust catalysts were discussed.
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Affiliation(s)
- Ren-Xuan Yang
- Department of Plastics Engineering, University of Massachusetts Lowell, Lowell, MA 01851, USA
- Department of Chemical Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei, 10607, Taiwan
- Institute of Environmental Engineering and Management, National Taipei University of Technology, No.1 Sec. 3, Chung-Hsiao E. Rd., Taipei, 106344, Taiwan
| | - Kalsoom Jan
- Department of Plastics Engineering, University of Massachusetts Lowell, Lowell, MA 01851, USA
| | - Ching-Tien Chen
- Department of Chemical Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei, 10607, Taiwan
| | - Wan-Ting Chen
- Department of Plastics Engineering, University of Massachusetts Lowell, Lowell, MA 01851, USA
| | - Kevin C-W Wu
- Department of Chemical Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei, 10607, Taiwan
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24
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Liu J, Yin J. Carbon Dioxide Synergistic Enhancement of Supercritical Methanol on PET Depolymerization for Chemical Recovery. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c00572] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Jutao Liu
- State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China
| | - Jianzhong Yin
- State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China
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25
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26
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Chu M, Liu Y, Lou X, Zhang Q, Chen J. Rational Design of Chemical Catalysis for Plastic Recycling. ACS Catal 2022. [DOI: 10.1021/acscatal.2c01286] [Citation(s) in RCA: 14] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
Affiliation(s)
- Mingyu Chu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, China
| | - Yu Liu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, China
| | - Xiangxi Lou
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, China
| | - Qiao Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, China
| | - Jinxing Chen
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, China
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27
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Azeem M, Brennan Fournet M, Attallah OA. Ultrafast 99% Polyethylene terephthalate depolymerization into value added monomers using sequential glycolysis-hydrolysis under microwave irradiation. ARAB J CHEM 2022. [DOI: 10.1016/j.arabjc.2022.103903] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022] Open
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28
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Jiang Z, Yan D, Xin J, Li F, Guo M, Zhou Q, Xu J, Hu Y, Lu X. Poly(ionic liquid)s as efficient and recyclable catalysts for methanolysis of PET. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.109905] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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29
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Yao H, Liu L, Yan D, Zhou Q, Xin J, Lu X, Zhang S. Colorless BHET obtained from PET by modified mesoporous catalyst ZnO/SBA-15. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2021.117109] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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30
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Chen J, Wu J, Sherrell PC, Chen J, Wang H, Zhang W, Yang J. How to Build a Microplastics-Free Environment: Strategies for Microplastics Degradation and Plastics Recycling. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2022; 9:e2103764. [PMID: 34989178 PMCID: PMC8867153 DOI: 10.1002/advs.202103764] [Citation(s) in RCA: 45] [Impact Index Per Article: 22.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/27/2021] [Revised: 11/25/2021] [Indexed: 05/19/2023]
Abstract
Microplastics are an emergent yet critical issue for the environment because of high degradation resistance and bioaccumulation. Unfortunately, the current technologies to remove, recycle, or degrade microplastics are insufficient for complete elimination. In addition, the fragmentation and degradation of mismanaged plastic wastes in environment have recently been identified as a significant source of microplastics. Thus, the developments of effective microplastics removal methods, as well as, plastics recycling strategies are crucial to build a microplastics-free environment. Herein, this review comprehensively summarizes the current technologies for eliminating microplastics from the environment and highlights two key aspects to achieve this goal: 1) Catalytic degradation of microplastics into environmentally friendly organics (carbon dioxide and water); 2) catalytic recycling and upcycling plastic wastes into monomers, fuels, and valorized chemicals. The mechanisms, catalysts, feasibility, and challenges of these methods are also discussed. Novel catalytic methods such as, photocatalysis, advanced oxidation process, and biotechnology are promising and eco-friendly candidates to transform microplastics and plastic wastes into environmentally benign and valuable products. In the future, more effort is encouraged to develop eco-friendly methods for the catalytic conversion of plastics into valuable products with high efficiency, high product selectivity, and low cost under mild conditions.
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Affiliation(s)
- Junliang Chen
- State Key Laboratory for Modification of Chemical Fibers and Polymer MaterialsCollege of Materials Science and EngineeringDonghua UniversityShanghai201620China
| | - Jing Wu
- Co‐Innovation Center for Textile IndustryInnovation Center for Textile Science and TechnologyDonghua UniversityShanghai201620China
| | - Peter C. Sherrell
- Department of Chemical EngineeringThe University of MelbourneParkvilleVictoria3010Australia
| | - Jun Chen
- ARC Centre of Excellence for Electromaterials ScienceIntelligent Polymer Research Institute (IPRI)Australian Institute of Innovative Materials (AIIM)University of WollongongWollongongNew South Wales2522Australia
| | - Huaping Wang
- State Key Laboratory for Modification of Chemical Fibers and Polymer MaterialsCollege of Materials Science and EngineeringDonghua UniversityShanghai201620China
- Co‐Innovation Center for Textile IndustryInnovation Center for Textile Science and TechnologyDonghua UniversityShanghai201620China
| | - Wei‐xian Zhang
- College of Environmental Science and EngineeringState Key Laboratory of Pollution Control and Resources ReuseTongji UniversityShanghai200092P. R. China
| | - Jianping Yang
- State Key Laboratory for Modification of Chemical Fibers and Polymer MaterialsCollege of Materials Science and EngineeringDonghua UniversityShanghai201620China
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31
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Unveiling the microenvironments between ionic liquids and methanol for alcoholysis of poly(ethylene terephthalate). Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2021.117024] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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32
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Core-shell structured AP/Fe3O4 composite with enhanced catalytic thermal decomposition property: Fabrication and mechanism study. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2021.116899] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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D'Aniello S, Lavieville S, Simon M, Santulli F, Sellitto M, Tedesco C, Thomas CM, Mazzeo M. Homoleptic phenoxy-imine pyridine zinc complexes: efficient catalysts for solvent free synthesis and chemical degradation of polyesters. Catal Sci Technol 2022. [DOI: 10.1039/d2cy01092e] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The synthesis and the structural characterization of six homoleptic zinc complexes supported by monoanionic phenoxy-imine pyridine ligands bearing different substituents on the phenoxy moiety are described. All complexes have been...
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Yang W, Liu R, Li C, Song Y, Hu C. Hydrolysis of waste polyethylene terephthalate catalyzed by easily recyclable terephthalic acid. WASTE MANAGEMENT (NEW YORK, N.Y.) 2021; 135:267-274. [PMID: 34555688 DOI: 10.1016/j.wasman.2021.09.009] [Citation(s) in RCA: 27] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/25/2021] [Revised: 08/25/2021] [Accepted: 09/10/2021] [Indexed: 06/13/2023]
Abstract
Hydrolysis of polyethylene terephthalate (PET) is an efficient strategy for the depolymerization of waste PET to terephthalic acid (TPA), which can be used as a fundamental building block for the repolymerization of PET or for the synthesis of biodegradable plastics and metal-organic frameworks. However, most of the reported hydrolysis catalysts are strong acids or bases, which are soluble in reaction media and difficult to separate after the reaction, leading to high production costs and a profound influence on the environment. Herein, we propose the use of TPA, the basic unit of PET, as an acid catalyst to promote the hydrolysis of PET. Under optimized conditions, i.e., 2.5 g of PET, a TPA concentration of 0.1 g/mL, mass ratio PET:H2O of 1:8, 220 °C of temperature, and 180 min of reaction time, a PET conversion of up to 100.0% and a TPA yield of 95.5% were achieved. Furthermore, the produced TPA exhibited a high purity of 99%, similar to that of fresh TPA, and was easily recoverable for PET hydrolysis without tedious workup and purification processes. More importantly, the hydrolysis efficiency was maintained over eight consecutive reaction cycles. Overall, this study provides a green, easy, and low-cost technology to recover and reuse TPA for waste PET hydrolysis.
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Affiliation(s)
- Weisheng Yang
- Nanjing IPE Institute of Green Manufacturing Industry, Nanjing, Jiangsu 211135, China
| | - Rui Liu
- Nanjing IPE Institute of Green Manufacturing Industry, Nanjing, Jiangsu 211135, China
| | - Chang Li
- Nanjing IPE Institute of Green Manufacturing Industry, Nanjing, Jiangsu 211135, China
| | - Yang Song
- Nanjing IPE Institute of Green Manufacturing Industry, Nanjing, Jiangsu 211135, China
| | - Chaoquan Hu
- Nanjing IPE Institute of Green Manufacturing Industry, Nanjing, Jiangsu 211135, China; State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China.
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Beghetto V, Sole R, Buranello C, Al-Abkal M, Facchin M. Recent Advancements in Plastic Packaging Recycling: A Mini-Review. MATERIALS (BASEL, SWITZERLAND) 2021; 14:4782. [PMID: 34500870 PMCID: PMC8432502 DOI: 10.3390/ma14174782] [Citation(s) in RCA: 25] [Impact Index Per Article: 8.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/22/2021] [Revised: 08/12/2021] [Accepted: 08/19/2021] [Indexed: 01/11/2023]
Abstract
Today, the scientific community is facing crucial challenges in delivering a healthier world for future generations. Among these, the quest for circular and sustainable approaches for plastic recycling is one of the most demanding for several reasons. Indeed, the massive use of plastic materials over the last century has generated large amounts of long-lasting waste, which, for much time, has not been object of adequate recovery and disposal politics. Most of this waste is generated by packaging materials. Nevertheless, in the last decade, a new trend imposed by environmental concerns brought this topic under the magnifying glass, as testified by the increasing number of related publications. Several methods have been proposed for the recycling of polymeric plastic materials based on chemical or mechanical methods. A panorama of the most promising studies related to the recycling of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and polystyrene (PS) is given within this review.
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Affiliation(s)
- Valentina Beghetto
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
- Crossing S.r.l., Viale della Repubblica 193/b, 31100 Treviso, Italy
| | - Roberto Sole
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
| | - Chiara Buranello
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
| | - Marco Al-Abkal
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
| | - Manuela Facchin
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
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A pseudo-homogeneous system for PET glycolysis using a colloidal catalyst of graphite carbon nitride in ethylene glycol. Polym Degrad Stab 2021. [DOI: 10.1016/j.polymdegradstab.2021.109638] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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Ghasemi MH, Neekzad N, Ajdari FB, Kowsari E, Ramakrishna S. Mechanistic aspects of poly(ethylene terephthalate) recycling-toward enabling high quality sustainability decisions in waste management. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2021; 28:43074-43101. [PMID: 34146328 DOI: 10.1007/s11356-021-14925-z] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/02/2021] [Accepted: 06/11/2021] [Indexed: 06/12/2023]
Abstract
Since plastic waste pollution is a severe environmental concern in modern life, the demand for recycling poly(ethylene terephthalate) (PET) has increased due to its versatile applications. Taking advantage of plastic recycling methods creates the chances of minimizing overall crude oil-based materials consumption, and as a result, greenhouse gasses, specifically CO2, will be decreased. Although many review articles have been published on plastic recycling methods from different aspects, a few review articles exist to investigate the organic reaction mechanism in plastic recycling. This review aims to describe other processes for recycling bottle waste of PET, considering the reaction mechanism. Understanding the reaction mechanism offers practical solutions toward protecting the environment against disadvantageous outgrowths rising from PET wastes. PET recycling aims to transform into a monomer/oligomer to produce new materials from plastic wastes. It is an application in various fields, including the food and beverage industry, packaging, and textile applications, to protect the environment from contamination and introduce a green demand for the near future. In this review, the chemical glycolysis process as an outstanding recycling technique for PET is also discussed, emphasizing the catalysts' performance, reaction conditions and methods, degradation agents, the kinetics of reactions, and reprocessing products. In general, a correct understanding of the PET recycling reaction mechanism leads to making the right decisions in waste management.
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Affiliation(s)
- Mohammad Hadi Ghasemi
- Applied Chemistry Research Group, ACECR-Tehran Organization, PO Box 13145-186, Tehran, Iran
| | - Nariman Neekzad
- Department of Chemistry, Amirkabir University of Technology, No. 424, Hafez Avenue, Tehran, 1591634311, Iran
| | | | - Elaheh Kowsari
- Department of Chemistry, Amirkabir University of Technology, No. 424, Hafez Avenue, Tehran, 1591634311, Iran.
| | - Seeram Ramakrishna
- Department of Mechanical Engineering, Center for Nanofibers and Nanotechnology, National University of Singapore, Singapore, 119260, Singapore.
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Glycolysis of polyethylene terephthalate: Magnetic nanoparticle CoFe2O4 catalyst modified using ionic liquid as surfactant. Eur Polym J 2021. [DOI: 10.1016/j.eurpolymj.2021.110590] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
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Kosloski-Oh SC, Wood ZA, Manjarrez Y, de Los Rios JP, Fieser ME. Catalytic methods for chemical recycling or upcycling of commercial polymers. MATERIALS HORIZONS 2021; 8:1084-1129. [PMID: 34821907 DOI: 10.1039/d0mh01286f] [Citation(s) in RCA: 83] [Impact Index Per Article: 27.7] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
Polymers (plastics) have transformed our lives by providing access to inexpensive and versatile materials with a variety of useful properties. While polymers have improved our lives in many ways, their longevity has created some unintended consequences. The extreme stability and durability of most commercial polymers, combined with the lack of equivalent degradable alternatives and ineffective collection and recycling policies, have led to an accumulation of polymers in landfills and oceans. This problem is reaching a critical threat to the environment, creating a demand for immediate action. Chemical recycling and upcycling involve the conversion of polymer materials into their original monomers, fuels or chemical precursors for value-added products. These approaches are the most promising for value-recovery of post-consumer polymer products; however, they are often cost-prohibitive in comparison to current recycling and disposal methods. Catalysts can be used to accelerate and improve product selectivity for chemical recycling and upcycling of polymers. This review aims to not only highlight and describe the tremendous efforts towards the development of improved catalysts for well-known chemical recycling processes, but also identify new promising methods for catalytic recycling or upcycling of the most abundant commercial polymers.
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Affiliation(s)
- Sophia C Kosloski-Oh
- Department of Chemistry, University of Southern California, Los Angeles, CA 90089, USA.
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