CFD-PBM simulation of bubble columns: Effect of parameters in the class method for solving PBEs

Investigation on Bubble Diameter Distribution in Upward Flow by the Two-Fluid and Multi-Fluid Models

Bubble flow can be simulated by the two-fluid model and the multi-fluid model based on the Eulerian method. In this paper, the gas phase was further divided into several groups of dispersed phases according to the diameter by using the Eulerian-Eulerian (E-E) multi-fluid model. The diameters of bubbles in each group were considered to be the same, and their distributions were reorganized according to a specific probability density function. The experimental data of two kinds of bubble flow with different characteristics were used to verify the model. With the help of the open-source CFD software, OpenFOAM-7.x (OpenFOAM-7.0, produced by OpenFOAM foundation, Reading, England), the influences of the group number, the probability distribution function, and the parameters of different bubble diameters on the calculation results were studied. Meanwhile, the numerical simulation results were compared with the two-fluid model and the experimental data. The results show that for the bubble flow with the unimodal distribution, both the multi-fluid model and the two-fluid model can obtain the distribution of gas volume fraction along the pipe radius. The calculation results of the multi-fluid model agree with the experimental data, while those of the two-fluid model differ greatly from the experimental data, which verifies the advantage of the multi-fluid model in calculating the distribution of gas volume fraction in the polydisperse bubble flow. Meanwhile, the multi-fluid model can be used to accurately predict the distribution of the parameters of each phase of the bubble flow if the reasonable bubble diameter distribution is provided and the appropriate interphase force calculation model is determined.

Computational Fluid Dynamics Simulation of Hydrodynamics in a Two-Stage Internal Loop Airlift Reactor with Contraction-Expansion Guide Vane

Global circulation and liquid back mixing adversely affect the continuous production of a multistage internal airlift loop reactor. A contraction-expansion guide vane (CEGV) is proposed and combined with a two-stage internal loop airlift reactor (TSILALR) to suppress the liquid back mixing between stages. A computational fluid dynamics (CFD) simulation is conducted to evaluate the performance of the CEGV in the TSILALR. The bubble size distribution and turbulent flow properties in the TSILALR are considered in the CFD simulation by using the population balance model and RNG k-ε turbulence model. The CFD model is validated against the experimental results. The deviations in the gas holdup and mean bubble diameter between the simulation and experimental results are less than 8% and 6%, respectively. The streamlines, flow pattern, bubble size distribution, and axial liquid velocity in the TSILALRs with and without the CEGV at superficial velocities of 0.04 and 0.08 m/s are obtained by CFD simulation. It has been shown that the CEGV generated local circulation flows at each stage instead of a global circulation flow in the TSILALR. The average global gas holdup in the TSILALR with a CEGV increased up to 1.98 times. The global gas holdup increased from 0.045 to 0.101 and the average axial velocity in the riser decreased from 0.314 to 0.241 m/s when the width of the CEGV increased from 50 to 75 mm at the superficial gas velocity of 0.08 m/s.