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Tang X, Song C, Li H, Liu W, Hu X, Chen Q, Lu H, Yao S, Li XN, Lin L. Thermally stable Ni foam-supported inverse CeAlO x/Ni ensemble as an active structured catalyst for CO 2 hydrogenation to methane. Nat Commun 2024; 15:3115. [PMID: 38600102 PMCID: PMC11006838 DOI: 10.1038/s41467-024-47403-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/06/2023] [Accepted: 04/01/2024] [Indexed: 04/12/2024] Open
Abstract
Nickel is the most widely used inexpensive active metal center of the heterogeneous catalysts for CO2 hydrogenation to methane. However, Ni-based catalysts suffer from severe deactivation in CO2 methanation reaction due to the irreversible sintering and coke deposition caused by the inevitable localized hotspots generated during the vigorously exothermic reaction. Herein, we demonstrate the inverse CeAlOx/Ni composite constructed on the Ni-foam structure support realizes remarkable CO2 methanation catalytic activity and stability in a wide operation temperature range from 240 to 600 °C. Significantly, CeAlOx/Ni/Ni-foam catalyst maintains its initial activity after seven drastic heating-cooling cycles from RT to 240 to 600 °C. Meanwhile, the structure catalyst also shows water resistance and long-term stability under reaction condition. The promising thermal stability and water-resistance of CeAlOx/Ni/Ni-foam originate from the excellent heat and mass transport efficiency which eliminates local hotspots and the formation of Ni-foam stabilized CeAlOx/Ni inverse composites which effectively anchored the active species and prevents carbon deposition from CH4 decomposition.
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Affiliation(s)
- Xin Tang
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
- Zhejiang Carbon Neutral Innovation Institute & Zhejiang International Cooperation Base for Science and Technology on Carbon Emission Reduction and Monitoring, Zhejiang University of Technology, Hangzhou, 310014, China
| | - Chuqiao Song
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
- Zhejiang Carbon Neutral Innovation Institute & Zhejiang International Cooperation Base for Science and Technology on Carbon Emission Reduction and Monitoring, Zhejiang University of Technology, Hangzhou, 310014, China
| | - Haibo Li
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
- Zhejiang Carbon Neutral Innovation Institute & Zhejiang International Cooperation Base for Science and Technology on Carbon Emission Reduction and Monitoring, Zhejiang University of Technology, Hangzhou, 310014, China
| | - Wenyu Liu
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
- Zhejiang Carbon Neutral Innovation Institute & Zhejiang International Cooperation Base for Science and Technology on Carbon Emission Reduction and Monitoring, Zhejiang University of Technology, Hangzhou, 310014, China
| | - Xinyu Hu
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
| | - Qiaoli Chen
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
| | - Hanfeng Lu
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
| | - Siyu Yao
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310027, China.
| | - Xiao-Nian Li
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China
- Zhejiang Carbon Neutral Innovation Institute & Zhejiang International Cooperation Base for Science and Technology on Carbon Emission Reduction and Monitoring, Zhejiang University of Technology, Hangzhou, 310014, China
| | - Lili Lin
- Institute of Industrial Catalysis, State Key Laboratory of Green Chemistry Synthesis Technology, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang, 310014, China.
- Zhejiang Carbon Neutral Innovation Institute & Zhejiang International Cooperation Base for Science and Technology on Carbon Emission Reduction and Monitoring, Zhejiang University of Technology, Hangzhou, 310014, China.
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Cui Y, He S, Yang J, Gao R, Hu K, Chen X, Xu L, Deng C, Lin C, Peng S, Zhang C. Research Progress of Non-Noble Metal Catalysts for Carbon Dioxide Methanation. Molecules 2024; 29:374. [PMID: 38257287 PMCID: PMC10821115 DOI: 10.3390/molecules29020374] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/25/2023] [Revised: 01/07/2024] [Accepted: 01/08/2024] [Indexed: 01/24/2024] Open
Abstract
The extensive utilization of fossil fuels has led to a rapid increase in atmospheric CO2 concentration, resulting in various environmental issues. To reduce reliance on fossil fuels and mitigate CO2 emissions, it is important to explore alternative methods of utilizing CO2 and H2 as raw materials to obtain high-value-added chemicals or fuels. One such method is CO2 methanation, which converts CO2 and H2 into methane (CH4), a valuable fuel and raw material for other chemicals. However, CO2 methanation faces challenges in terms of kinetics and thermodynamics. The reaction rate, CO2 conversion, and CH4 yield need to be improved to make the process more efficient. To overcome these challenges, the development of suitable catalysts is essential. Non-noble metal catalysts have gained significant attention due to their high catalytic activity and relatively low cost. In this paper, the thermodynamics and kinetics of the CO2 methanation reaction are discussed. The focus is primarily on reviewing Ni-based, Co-based, and other commonly used catalysts such as Fe-based. The effects of catalyst supports, preparation methods, and promoters on the catalytic performance of the methanation reaction are highlighted. Additionally, the paper summarizes the impact of reaction conditions such as temperature, pressure, space velocity, and H2/CO2 ratio on the catalyst performance. The mechanism of CO2 methanation is also summarized to provide a comprehensive understanding of the process. The objective of this paper is to deepen the understanding of non-noble metal catalysts in CO2 methanation reactions and provide insights for improving catalyst performance. By addressing the limitations of CO2 methanation and exploring the factors influencing catalyst effectiveness, researchers can develop more efficient and cost-effective catalysts for this reaction.
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Affiliation(s)
- Yingchao Cui
- School of Energy Science and Engineering, Nanjing Tech University, Nanjing 211816, China; (Y.C.); (S.H.); (C.L.); (S.P.)
| | - Shunyu He
- School of Energy Science and Engineering, Nanjing Tech University, Nanjing 211816, China; (Y.C.); (S.H.); (C.L.); (S.P.)
| | - Jun Yang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 211816, China; (J.Y.); (K.H.); (X.C.); (L.X.); (C.D.)
| | - Ruxing Gao
- School of Energy Science and Engineering, Nanjing Tech University, Nanjing 211816, China; (Y.C.); (S.H.); (C.L.); (S.P.)
| | - Kehao Hu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 211816, China; (J.Y.); (K.H.); (X.C.); (L.X.); (C.D.)
| | - Xixi Chen
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 211816, China; (J.Y.); (K.H.); (X.C.); (L.X.); (C.D.)
| | - Lujing Xu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 211816, China; (J.Y.); (K.H.); (X.C.); (L.X.); (C.D.)
| | - Chao Deng
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 211816, China; (J.Y.); (K.H.); (X.C.); (L.X.); (C.D.)
| | - Congji Lin
- School of Energy Science and Engineering, Nanjing Tech University, Nanjing 211816, China; (Y.C.); (S.H.); (C.L.); (S.P.)
| | - Shuai Peng
- School of Energy Science and Engineering, Nanjing Tech University, Nanjing 211816, China; (Y.C.); (S.H.); (C.L.); (S.P.)
| | - Chundong Zhang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 211816, China; (J.Y.); (K.H.); (X.C.); (L.X.); (C.D.)
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Refaat Z, Saied ME, Naga AOAE, Shaban SA, Hassan HB, Shehata MR, Kady FYE. Efficient CO 2 methanation using nickel nanoparticles supported mesoporous carbon nitride catalysts. Sci Rep 2023; 13:4855. [PMID: 36964285 PMCID: PMC10039036 DOI: 10.1038/s41598-023-31958-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/12/2022] [Accepted: 03/20/2023] [Indexed: 03/26/2023] Open
Abstract
The CO2 methanation technique not only gives a solution for mitigating CO2 emissions but can also be used to store and convey low-grade energy. The basic character and large surface area of mesoporous carbon nitride, (MCN), are considered promising properties for the methanation of CO2. So, a series (5-20 wt.%) of Ni-doped mesoporous carbon nitride catalysts were synthesized by using the impregnation method for CO2 methanation. the prepared catalysts were characterized by several physicochemical techniques including XRD, BET, FT-IR, Raman spectroscopy, TEM, TGA analysis, Atomic Absorption, H2-TPR, and CO2-TPD. The catalytic performance was investigated at ambient pressure and temperature range (200-500 °C) using online Gas chromatography system. The prepared catalysts showed good performance where 15%Ni/MCN exhibited the best catalytic conversion and methane yield with 100% methane selectivity at 450 °C for investigated reaction conditions.
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Affiliation(s)
- Zakaria Refaat
- Catalysis Department, Refining Division, Egyptian Petroleum Research Institute, Nasr City, 11727, Cairo, Egypt
- Chemistry Department, Faculty of Science, Cairo University, Giza, Egypt
| | - Mohamed El Saied
- Catalysis Department, Refining Division, Egyptian Petroleum Research Institute, Nasr City, 11727, Cairo, Egypt.
| | - Ahmed O Abo El Naga
- Catalysis Department, Refining Division, Egyptian Petroleum Research Institute, Nasr City, 11727, Cairo, Egypt
| | - Seham A Shaban
- Catalysis Department, Refining Division, Egyptian Petroleum Research Institute, Nasr City, 11727, Cairo, Egypt
| | - H B Hassan
- Chemistry Department, Faculty of Science, Cairo University, Giza, Egypt
| | | | - F Y El Kady
- Catalysis Department, Refining Division, Egyptian Petroleum Research Institute, Nasr City, 11727, Cairo, Egypt
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CO2 Methanation over Nickel Catalysts: Support Effects Investigated through Specific Activity and Operando IR Spectroscopy Measurements. Catalysts 2023. [DOI: 10.3390/catal13020448] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/22/2023] Open
Abstract
Renewed interest in CO2 methanation is due to its role within the framework of the Power-to-Methane processes. While the use of nickel-based catalysts for CO2 methanation is well stablished, the support is being subjected to thorough research due to its complex effects. The objective of this work was the study of the influence of the support with a series of catalysts supported on alumina, ceria, ceria–zirconia, and titania. Catalysts’ performance has been kinetically and spectroscopically evaluated over a wide range of temperatures (150–500 °C). The main results have shown remarkable differences among the catalysts as concerns Ni dispersion, metallic precursor reducibility, basic properties, and catalytic activity. Operando infrared spectroscopy measurements have evidenced the presence of almost the same type of adsorbed species during the course of the reaction, but with different relative intensities. The results indicate that using as support of Ni a reducible metal oxide that is capable of developing the basicity associated with medium-strength basic sites and a suitable balance between metallic sites and centers linked to the support leads to high CO2 methanation activity. In addition, the results obtained by operando FTIR spectroscopy suggest that CO2 methanation follows the formate pathway over the catalysts under consideration.
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Gao X, Cai P, Wang Z, Lv X, Kawi S. Surface Acidity/Basicity and Oxygen Defects of Metal Oxide: Impacts on Catalytic Performances of CO2 Reforming and Hydrogenation Reactions. Top Catal 2022. [DOI: 10.1007/s11244-022-01708-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Abstract
Catalytic conversion of CO2 into methane is an attractive method because it can alleviate global warming and provide a solution for the energy depletion crisis. Nickel-based catalysts were commonly employed in such conversions due to their high performance over cost ratio. However, the major challenges are that Ni tends to agglomerate and cause carbon deposition during the high-temperature reaction. In the past decades, extensive works have been carried out to design and synthesize more active nickel-based catalysts to achieve high CO2 conversion and CH4 selectivity. This review critically discusses the recent application of Ni-based catalyst for CO2 methanation, including the progress on the effect of supporting material, promoters, and catalyst composition. The thermodynamics, kinetics, and mechanism of CO2 methanation are also briefly addressed.
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Li Y, Rao Z, Liu Z, Zeng J, Bao W, Wang Z, Li J, Yu F, Dai B, Zhou Y. Photo‐assisted CO/CO2 methanation over Ni/TiO2 catalyst: experiment and density functional theory calculation. ChemCatChem 2022. [DOI: 10.1002/cctc.202200182] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Yangyang Li
- Shihezi University School of Chemistry and Chemical Engineering CHINA
| | - Zhiqiang Rao
- Southwest Petroleum University School of Chemistry and Chemical Engineering CHINA
| | - Zhisong Liu
- Shihezi University School of Chemistry and Chemical Engineering CHINA
| | - Junming Zeng
- Shihezi University School of Chemistry and Chemical Engineering CHINA
| | - Wentao Bao
- Shihezi University chool of Chemistry and Chemical Engineering CHINA
| | - Zijun Wang
- Shihezi University School of Chemistry and Chemical Engineering CHINA
| | - Jiangbing Li
- Shihezi University School of Chemistry and Chemical Engineering CHINA
| | - Feng Yu
- Shihezi University School of Chemistry and Chemical Engineering No 4 Road 832000 Shihezi CHINA
| | - Bin Dai
- Shihezi University School of Chemistry and Chemical Engineering CHINA
| | - Ying Zhou
- Shihezi University School of Chemistry and Chemical Engineering CHINA
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State-of-art modifications of heterogeneous catalysts for CO2 methanation - active sites, surface basicity and oxygen defects. Catal Today 2022. [DOI: 10.1016/j.cattod.2022.03.017] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Sancho-Sanz I, Korili S, Gil A. Catalytic valorization of CO 2 by hydrogenation: current status and future trends. CATALYSIS REVIEWS 2021. [DOI: 10.1080/01614940.2021.1968197] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
Affiliation(s)
- I. Sancho-Sanz
- INAMAT^2, Departamento De Ciencias, Edificio De Los Acebos, Universidad Pública De Navarra, Pamplona, Spain
| | - S.A. Korili
- INAMAT^2, Departamento De Ciencias, Edificio De Los Acebos, Universidad Pública De Navarra, Pamplona, Spain
| | - A. Gil
- INAMAT^2, Departamento De Ciencias, Edificio De Los Acebos, Universidad Pública De Navarra, Pamplona, Spain
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Fan WK, Tahir M. Current Trends and Approaches to Boost the Performance of Metal Organic Frameworks for Carbon Dioxide Methanation through Photo/Thermal Hydrogenation: A Review. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02058] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/22/2022]
Affiliation(s)
- Wei Keen Fan
- School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, UTM Johor Bahru, Johor 81310, Malaysia
| | - Muhammad Tahir
- School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, UTM Johor Bahru, Johor 81310, Malaysia
- Chemical and Petroleum Engineering Department, UAE University, P.O. Box 15551, Al Ain, United Arab Emirates
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