Chemical redox of lithium-ion solid electroactive material in a packed bed flow reactor

Direct Lithium Extraction Using Intercalation Materials

Worldwide lithium demand has surged in recent years due to increased production of Li-ion batteries for electric vehicles and stationary storage. Li supply and production will need to increase such that the transition towards increased electrification in the energy sector does not become cost prohibitive. Many countries have taken policy steps such as listing Li as a critical mineral. Current commercial Li mining is mostly from dedicated mine sources, including ores, clays, and brines. The conventional ways to extract Li+ from those resources are through chemical processing and includes steps of calcination, leaching, precipitation, and purification. The environmental and economic sustainability of conventional Li processing has recently received increased scrutiny. Routes such as direct Li+ extraction may provide advantages relative to conventional Li+ extraction technologies, and one possible route to direct Li+ extraction includes leveraging intercalation materials. Intercalation material processing has recently demonstrated high selectivity towards Li+ as opposed to other cations. Reviews and reports of direct Li+ extraction with intercalation materials are limited, even as this technology has started to show promise in smaller-scale demonstrations. This paper will review selective Li+ extraction via intercalation materials, including both electrochemical and chemical methods to drive Li+ in and out, and efforts to characterize the Li+ insertion/deinsertion processes.