Examination of technical mixtures of halogen-free phosphorus based flame retardants using multiple analytical techniques

In-line quantitative estimation of ammonium polyphosphate flame retardant in polyolefins via industrial hyperspectral imaging system and machine learning

Due to developments in European legislation, several halogenated flame retardants are banned due to their toxicity, and the use of phosphor-based flame retardants in plastics is increasing. A revision of ammonium polyphosphate (APP) flame retardant revealed that it is an eye irritant and toxic, thus posing a health issue. Hence APP identification is needed for enabling safe recycling of plastic waste streams. Herein an industrial in-line method for quantitative estimation of APP in low density polyethylene (LDPE) and polypropylene (PP) is demonstrated, by using an industrial hyperspectral imaging system (955 to 1700 nm) and principal component analysis (PCA). Spectra of plastic samples with varying concentrations of APP were applied to build and calibrate a quantitative determination method. PCA and band area ratios (of selected bands) were made and fitted with continuous functions for concentration determination. The plastic samples were characterised by elemental analysis, attenuated total reflection, differential scanning calorimetry, and thermogravimetric analysis. The PCA model outperforms the band area ratio model and predicts APP concentrations between 24.3 and 1.5 wt% in LDPE (R2 = 0.98) and 20.0 and 1.7 wt% in PP (R2 = 0.97). Unknown samples with APP ranging from 23.7 to 2.7 wt% in LDPE and from 18.6 to 2.3 wt% in PP were predicted and correlated to the actual concentrations. The proposed approach is valuable for the plastic recyclers and waste management industries where inline concentration determination of flame retardants is key.

Ecofriendly Microencapsulated Phase-Change Materials with Hybrid Core Materials for Thermal Energy Storage and Flame Retardancy

Microencapsulated phase-change material (ME-PCM) employing octadecane as a core material has been practiced for thermal-energy-storage (TES) applications in buildings. However, octadecane as a hydrocarbon-based PCM is flammable. Herein, silica-shelled microcapsules (SiO₂-MCs) and poly(urea-formaldehyde)-shelled microcapsules (PUF-MCs) were successfully prepared, loaded with octadecane/tributyl phosphate (TBP) as hybrid core materials, which not only exhibited good TES properties but also high-effective flame retardancy. SiO₂-MC (ΔH_m = 124.6 J g^-1 and ΔH_c = 124.1 J g^-1) showed weaker TES capacity than PUF-MC (ΔH_m = 186.8 J g^-1, ΔH_c = 188.5 J g^-1) but better flame retardancy with a lower peak heat-release rate (HRR_peak) of 460.9 W g^-1 (556.9 W g^-1 for PUF-MCs). As compared with octadecane (38.7 kJ g^-1), the reduction in total heat release (THR) for SiO₂-MC was up to 22% (30.1 kJ g^-1) with combustion time shortened by 1/6. SiO₂-MC had a typical diameter of 150-210 μm, shell thickness of ∼6.5 μm, and a core fraction of 84 wt %. SiO₂-MC showed better thermal stability with a higher initial evaporation/pyrolysis temperature than PUF-MC. The thermal decomposition of MCs with its mechanism of flame retardancy was significantly studied using thermogravimetric analysis/infrared spectrometry (TG-IR). The strategy presented in this study should inspire the development of microcapsules with PCMs/flame retardants as hybrid core materials for structural applications.

Incorporation of Comonomer exo-5-(Diphenylphosphato)Isosorbide-2-endo-Acrylate to Generate Flame Retardant Poly(Styrene)

A phosphorus containing acrylate monomer has been constructed from isosorbide, a renewable biomaterial. Treatment of isosorbide with diphenylchlorophosphate generates a mixture of phosphorus esters from which exo-5-(diphenylphosphato)isosorbide-2-endo-ol may be isolated using column chromatography. Conversion of the alcohol to the corresponding acrylate by treatment with acroyl chloride provides a reactive acryloyl monomer containing a diphenylphosphato unit. Copolymerization of this monomer, at levels to provide 1% or 2% phosphorus incorporation, with styrene generates a polymer with substantially diminished flammability compared to that for styrene homopolymer.

Preliminary ecotoxicity hazard evaluation of DOPO-HQ as a potential alternative to halogenated flame retardants

Recent regulatory and environmental pressures have led to increasing demands for environmentally friendly flame retardants as alternatives to halogenated flame retardants (HFRs). A new flame retardant alternative, 10-(2, 5-dihydroxyl phenyl)-9, 10-dihydro-9-oxa-10- phosphaphenanthrene-10-oxide (DOPO-HQ), was applied due to its high thermal stability and glass transition temperature. However, there is little information available for its ecotoxicology. For this purpose, the preliminary ecotoxicity of DOPO-HQ was investigated and evaluated, using aquatic, terrestrial and microorganism toxicity according to Organization for Economic Co-operation and Development (OECD) guidelines under the framework of the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) regulation. No effect was observed on Pseudokirchneriella subcapitata, Daphnia magna and Gobiocypris rarus at the saturation water solubility. For active sludge, Eisenia foetida and seedling emergence, no effect was observed at the limited highest concentration of 1000 mg/L or 1000 mg kg^-1 dw. However, moderate effect on the shoot weight is observed with the maximum inhibition rate of 46.3% when exposed to 1000 mg kg^-1 dw. Comparing the ecotoxicity of DOPO-HQ with that of HFRs and their typical alternatives, the toxicity of DOPO-HQ is markedly lower than those of triphenyl phosphate (TPP) and HFRs such as tris(2-chloro-1-methylethyl) phosphate (TCPP), tris(1,3-dichloro-2-propyl) phosphate (TDCCP), tris(2-chloroethyl) phosphate (TCEP) and tetrabromobisphenol A (TBBPA). Similar low effect levels were observed for resorcinol bis (biphenyl) phosphate (RDP), bisphenol A bis (biphenyl) phosphate (BDP) and its parent chemical 9, 10-dihydro-9-oxa-10-phosphaphenanthrene -10-oxide (DOPO). DOPO-HQ could be a potential alternative to HFRs from an environmental perspective.

Simultaneous analysis of perfluoroalkyl and polyfluoroalkyl substances including ultrashort-chain C2 and C3 compounds in rain and river water samples by ultra performance convergence chromatography

An analytical method using ultra performance convergence chromatography (UPC²) coupled to a tandem mass spectrometer operated in negative electrospray mode was developed to measure perfluoroalkyl and polyfluoroalkyl substances (PFASs) including the ultrashort-chain PFASs (C2-C3). Compared to the existing liquid chromatography tandem mass spectrometry method using an ion exchange column, the new method has a lower detection limit (0.4pg trifluoroacetate (TFA) on-column), narrower peak width (3-6s), and a shorter run time (8min). Using the same method, different classes of PFASs (e.g., perfluoroalkyl sulfonates (PFSAs) and perfluorinated carboxylates (PFCAs), perfluorinated phosphonates (PFPAs) and phosphinates (PFPiAs), polyfluoroalkyl phosphate diesters (diPAPs)) can be measured in a single analysis. Rain (n=2) and river water (n=2) samples collected in Toronto, ON, were used for method validation and application. Results showed that short-chain PFAS (C2-C7 PFCAs and C4 PFSA) contributed to over 80% of the detectable PFASs in rain samples and the C2-C3 PFASs alone accounted for over 40% of the total. Reports on environmental levels of these ultrashort-chain PFASs are relatively scarce. Relatively large contribution of these ultrashort-chain PFASs to the total PFASs indicate the need to include the measurement of short-chain PFASs, especially C2 and C3 PFASs, in environmental monitoring. The sources of TFA and other short-chain PFASs in the environment are not entirely clear. The newly developed analytical method may help further investigation on the sources and the environmental levels of these ultrashort-chain PFASs.