Recent advances in core-shell structured catalysts for low-temperature NH3-SCR of NOx

A comprehensive review of deactivation and modification of selective catalytic reaction catalysts installed in cement kilns

After the ultralow emission transformation of coal-fired power plants, cement production became China's leading industrial emission source of nitrogen oxides. Flue gas dust contents at the outlet of cement kiln preheaters were as high as 80-100 g/m3, and the calcium oxide content in the dust exceeded 60%. Commercial V2O5(-WO3)/TiO2 catalysts suitable for coal-fired flue gas suffer from alkaline earth metal Ca poisoning of cement kiln flue gas. Recent studies have also identified the poisoning of cement kiln selective catalytic reaction (SCR) catalysts by the heavy metals lead and thallium. Investigation of the poisoning process is the primary basis for analyzing the catalytic lifetime. This review summarizes and analyzes the SCR catalytic mechanism and chronicles the research progress concerning this poisoning mechanism. Based on the catalytic and toxification mechanisms, it can be inferred that improving the anti-poisoning performance of a catalyst enhances its acidity, surface redox performance-active catalytic sites, and shell layer protection. The data provide support in guiding engineering practice and reducing operating costs of SCR plants. Finally, future research directions for SCR denitrification catalysts in the cement industry are discussed. This study provides critical support for the development and optimization of poisoning-resistant SCR denitrification catalysts.

Enhanced Catalytic Activity of CuO@CuS Core-Shell Structure for Highly Efficient HER Application

Using electrocatalytic water reduction to produce hydrogen fuel offers significant potential for clean energy, yet its large-scale adoption depends on developing cost-effective, non-precious, and efficient catalysts to replace expensive Pt-based state-of-the-art HER catalysts. The catalytic HER performance of an active catalyst largely depends on the available catalytic active sites, conductivity, and intrinsic electrochemical kinetics, all of which can be altered by incorporating a heteroatom into the active catalyst structure. Herein, we synthesized a unique nitrogen-doped CuO@CuS (NCOS) core-shell-structured catalyst through a facile hydrothermal process followed by an efficacious nitrogenation process, and its electrochemical performance for the HER was systematically analyzed. The NCOS core-shell-structured catalyst exhibits a reduced overpotential (55 mV) and Tafel slope (107 mV dec-1) compared to the pure CuS (CS; 179 mV and 201 mV dec-1) catalyst at a current density of 10 mA cm-2. Moreover, the NCOS core-shell-structured catalyst demonstrates excellent endurance for up to 50 h of chronopotentiometric testing at a driving current density rate of 10 and 100 mA cm-2. This excellent catalytic HER activity is a result of an increased electron transfer rate and a greater number of accessible active sites, attributed to a change in structural properties and the high electronic conductivity aroused from nitrogen incorporation, as evidenced from the TOF and EIS curve analyses.

Recent Progress on Low-Temperature Selective Catalytic Reduction of NOx with Ammonia

Selective catalytic reduction of nitrogen oxides (NOx) with ammonia (NH3-SCR) has been implemented in response to the regulation of NOx emissions from stationary and mobile sources above 300 °C. However, the development of NH3-SCR catalysts active at low temperatures below 200 °C is still needed to improve the energy efficiency and to cope with various fuels. In this review article, recent reports on low-temperature NH3-SCR catalysts are systematically summarized. The redox property as well as the surface acidity are two main factors that affect the catalytic activity. The strong redox property is beneficial for the low-temperature NH3-SCR activity but is responsible for N2O formation. The multiple electron transfer system is more plausible for controlling redox properties. H2O and SOx, which are often found with NOx in flue gas, have a detrimental effect on NH3-SCR activity, especially at low temperatures. The competitive adsorption of H2O can be minimized by enhancing the hydrophobic property of the catalyst. Various strategies to improve the resistance to SOx poisoning are also discussed.

Enhancement of the catalytic performance of Co-ZIF/WO3 heterostructures for selective catalytic reduction of NOx

Nitrogen oxides (NOx) are one of the growing air pollutants in industrial countries, and their emissions are regulated by stringent legislation. Therefore, the design of the catalyst comprised of metal oxides and ZIFs a potential solution for improving selective catalytic reduction (SCR) of NOx. Here, an efficient strategy was described to fabricate Co-ZIF/WO3 heterostructures for SCR of NOx. First, WO3 nanostructures were fabricated by the solvothermal method, and subsequently epitaxial growth of ZIF-67 on the metal oxide surface to create a new type of semiconductor Co-ZIF/WO3 heterostructures. The obtained heterostructures were systemically characterized by wide-angle XRD, FESEM, UV DRS, FT-IR, AFM, and TEM spectroscopies. The Co-ZIF/WO3 heterostructures shift the temperature corresponding to the maximum conversion around 50 °C towards lower temperatures. The maximum conversion is substantially enhanced from 55% at 400 °C to 78% at 350 °C. The enhanced activity is attributed to better interaction and synergic effect of WO3 incorporated into ZIF-67 and also the electron transfer facility between the WO3 and Co species in Co-ZIF/WO3 heterostructures. Moreover, Co-ZIF/WO3 results in a distinct effect on the production of carbon monoxide (CO) in the product gas stream. The current study highlights some of the challenges in the development of semiconductor-based heterostructures for a decrease in air pollution.