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Deshmukh MP, Pande A, Choudhari V, Pendse DS. Investigation of bioethanol production from jatropha deoiled cake and its blending effects for environmental sustainability. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023; 30:103640-103651. [PMID: 37688707 DOI: 10.1007/s11356-023-29614-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/18/2022] [Accepted: 08/27/2023] [Indexed: 09/11/2023]
Abstract
This paper describes the process of extracting ethanol from Jatropha curcas and its various blending effects on spark-ignited engine performance for environmental sustainability. Alternatives to conventional fuel sources have to be found because of the depletion of fossil fuels and stringent regulations. Every day, the growing population and improved transportation increase the energy demand. Bioethanol is an effective substitute for gasoline and SI engine diesel. Worldwide, passenger cars typically blend 10% bioethanol with gasoline. Some nations, like India, have stated plans to blend 20% bioethanol with gasoline starting shortly. From leftover jatropha deoiled cake (JDC), bioethanol was produced utilizing the fermentation and vacuum distillation methods. Four different blends were prepared on a volumetric basis at different engine speeds at a constant compression ratio of 10:1 and the wide-open throttle was tested for various performances and emissions. Bioethanol enrichments reduce CO and CO2 emissions but increase nitrogen oxide emissions. JDCE 15 was found to have the best engine performance out of all the fuel blends tested. This study suggests that, if NOx emission reduction measures are carried out, JDC can be used as a source for the manufacturing of second-generation bioethanol.
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Affiliation(s)
- Minal P Deshmukh
- School of Petroleum Engineering, MIT World Peace University, Paud Road, Kothrud, Pune, 411038, India.
| | - Ashwini Pande
- School of Petroleum Engineering, MIT World Peace University, Paud Road, Kothrud, Pune, 411038, India
| | - Vishnu Choudhari
- School of Health Sciences and Technology, MIT World Peace University, Paud Road, Kothrud, Pune, 411038, India
| | - Dhanashri S Pendse
- School of Chemical Engineering, MIT World Peace University, Paud Road, Kothrud, Pune, 411038, India
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Zimmermann A, Scherzinger M, Kaltschmitt M. Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage. BIORESOUR BIOPROCESS 2023; 10:59. [PMID: 38647610 PMCID: PMC10991448 DOI: 10.1186/s40643-023-00679-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/07/2023] [Accepted: 08/16/2023] [Indexed: 04/25/2024] Open
Abstract
AIM Stillage, the main residue from cereal-based bioethanol production, offers a great potential for the recovery of pentosan-type carbohydrates. Therefore, potential process options for the recovery of pentosans from bioethanol thin stillage are investigated and their basic feasibility is demonstrated on a laboratory scale. FINDINGS The main result of this work is the development of a three-stage process for pentosan recovery, including solid-liquid separation, pentosan solubilisation and purification. The pentosan content of the thin stillage used here was determined to be about 14% related to dry matter (DM). By means of solid-liquid separation, these pentosans accumulate in the liquid phase (up to 80%), while the remainder (about 20%) is found in the solid phase. Solubilisation of these insoluble pentosans was achieved by using either a hydrothermal, an alkaline or an enzymatic treatment. Here, the results indicate a maximum solubilisation yield of 90% with a hydrothermal treatment using liquid hot water at 180 °C. Ultrafiltration and precipitation are investigated for purification. The most promising process option in this study is solid-liquid separation followed by ultrafiltration. In this case, the total pentosan yield is assessed to be about 48% (based on thin stillage) with a final pentosan concentration of about 30%DM.
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Affiliation(s)
- Andreas Zimmermann
- Institute of Environmental Technology and Energy Economics, Hamburg University of Technology, Hamburg, Germany.
| | - Marvin Scherzinger
- Institute of Environmental Technology and Energy Economics, Hamburg University of Technology, Hamburg, Germany
| | - Martin Kaltschmitt
- Institute of Environmental Technology and Energy Economics, Hamburg University of Technology, Hamburg, Germany
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Effect of physicochemical properties, pre-processing, and extraction on the functionality of wheat bran arabinoxylans in breadmaking - A review. Food Chem 2022; 383:132584. [PMID: 35413756 DOI: 10.1016/j.foodchem.2022.132584] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/15/2021] [Revised: 01/27/2022] [Accepted: 02/25/2022] [Indexed: 12/25/2022]
Abstract
Arabinoxylan (AX) is an abundant hemicellulose in wheat bran and an important functional component in bakery products. This review compares preprocessing and extraction methods, and evaluates their effect on AX properties and functionality as a bread ingredient. The extraction process results in AX isolates or concentrates with varying molecular characteristics, indicating that the process can be adjusted to produce AX with targeted functionality. AX functionality in bread seems to depend on AX properties but also on AX addition level and interactions with other components. This review suggests that the use of AX with tailored properties together with properly optimized baking process could help increasing the amount of added fiber in bread while maintaining or even improving bread quality.
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Deshmukh M, Pande A, Marathe A. Different particle size study of castor deoiled cake for biofuel production with an environmental sustainability perspective. Heliyon 2022; 8:e09710. [PMID: 35756129 PMCID: PMC9213708 DOI: 10.1016/j.heliyon.2022.e09710] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/05/2022] [Revised: 02/13/2022] [Accepted: 06/07/2022] [Indexed: 11/08/2022] Open
Abstract
Agro-industrial waste material such as non-edible deoiled Castor bean cake (CBC) is one of the most abundant sources for bioethanol demonstrating the feasibility of utilizing bioethanol as commercial biofuel. This is an alternative to mitigate fossil fuel dependence and carbon dioxide accumulation in the atmosphere. The CBC was pretreated with the help of thionyl chloride at a temperature of 35 °C for residence time 25 min. Subsequently, CBC substrate obtained from pretreatment was subjected to enzymatic hydrolysis with T. viride concentration varying from 0.5 to 5 g L−1 at 35 °C, pH 6 for 48 h. Under optimized conditions the process integrating pretreatment followed by enzymatic hydrolysis for 48 h at 35 °C with pH 7 resulted in 76 g L−1 of reducing sugars from 100 g CBC. The obtained sugar was further fermented at 30 °C for 72 h with saccharomyces cerevisiae as a fermenting media which yields 37.5 g L−1 of bioethanol. A study of different particle sizes of CBC with BSS-5, BSS-10, BSS-20 was done for efficient enzymatic hydrolysis and fermentation into bioethanol. On a pilot-scale 375 g L−1 of bioethanol was obtained from 1 kg of CBC with the same reaction conditions. The present study demonstrates optimized solid: liquid ratio 1:2 for hydrolysis, fermentation process, and the production cost for bioethanol per L. Figure S1 represents graphical abstract for the production of bioethanol from CBC in supplementary information.
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Affiliation(s)
- Minal Deshmukh
- School of Petroleum Engineering, MIT World Peace University, Paud Road, Kothrud, Pune, 411038, India
| | - Ashwini Pande
- School of Petroleum Engineering, MIT World Peace University, Paud Road, Kothrud, Pune, 411038, India
| | - Anant Marathe
- Shree Hanuman Vyayam Prasarak Mandal, Near Shri Ekvira Devi Temple Shree H. V. P. Mandal, Amravati, 444605, India
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Solomou K, Alyassin M, Angelis-Dimakis A, Campbell GM. Arabinoxylans: A new class of food ingredients arising from synergies with biorefining, and illustrating the nature of biorefinery engineering. FOOD AND BIOPRODUCTS PROCESSING 2022. [DOI: 10.1016/j.fbp.2021.12.007] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
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Applications of process and digital twin models for production simulation and scheduling in the manufacturing of food ingredients and products. FOOD AND BIOPRODUCTS PROCESSING 2021. [DOI: 10.1016/j.fbp.2021.01.016] [Citation(s) in RCA: 27] [Impact Index Per Article: 6.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Modelling Processes and Products in the Cereal Chain. Foods 2021; 10:foods10010082. [PMID: 33406629 PMCID: PMC7823278 DOI: 10.3390/foods10010082] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/15/2020] [Revised: 12/23/2020] [Accepted: 12/26/2020] [Indexed: 11/17/2022] Open
Abstract
In recent years, modelling techniques have become more frequently adopted in the field of food processing, especially for cereal-based products, which are among the most consumed foods in the world. Predictive models and simulations make it possible to explore new approaches and optimize proceedings, potentially helping companies reduce costs and limit carbon emissions. Nevertheless, as the different phases of the food processing chain are highly specialized, advances in modelling are often unknown outside of a single domain, and models rarely take into account more than one step. This paper introduces the first high-level overview of modelling techniques employed in different parts of the cereal supply chain, from farming to storage, from drying to milling, from processing to consumption. This review, issued from a networking project including researchers from over 30 different countries, aims at presenting the current state of the art in each domain, showing common trends and synergies, to finally suggest promising future venues for research.
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Pihlajaniemi V, Mattila O, Koitto T, Nikinmaa M, Heiniö RL, Sorsamäki L, Siika-aho M, Nordlund E. Production of syrup rich in arabinoxylan oligomers and antioxidants from wheat bran by alkaline pretreatment and enzymatic hydrolysis, and applicability in baking. J Cereal Sci 2020. [DOI: 10.1016/j.jcs.2020.103043] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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Sheppard P, Garcia-Garcia G, Angelis-Dimakis A, Campbell GM, Rahimifard S. Synergies in the co-location of food manufacturing and biorefining. FOOD AND BIOPRODUCTS PROCESSING 2019. [DOI: 10.1016/j.fbp.2019.08.001] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
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Campbell G, Čukelj Mustač N, Alyassin M, Gomez L, Simister R, Flint J, Philips D, Gronnow M, Westwood N. Integrated processing of sugarcane bagasse: Arabinoxylan extraction integrated with ethanol production. Biochem Eng J 2019. [DOI: 10.1016/j.bej.2019.03.001] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Abdulkhani A, Amiri E, Sharifzadeh A, Hedjazi S, Alizadeh P. Concurrent production of sodium lignosulfonate and ethanol from bagasse spent liquor. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2019; 231:819-824. [PMID: 30419437 DOI: 10.1016/j.jenvman.2018.10.032] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/06/2017] [Revised: 09/20/2018] [Accepted: 10/09/2018] [Indexed: 06/09/2023]
Abstract
This study was done with the aim of lignosulfonate and ethanol production from different spent liquors of bagasse pulping process. For this purpose, alkali lignin from bagasse alkali liquor was separated and was sulfomethylated to produce soda lignosulfonate (SLig). Furthermore, raw bagasse was directly treated with sodium sulfite in acidic and neutral conditions to produce BLig and NLig bagasse lignosulfonate, respectively. In addition, the pentoses and hexoses impurities in lignosulfonates were fermented to ethanol using Candida guilliermondii. Results showed that the molecular weight of NLig lignosulfonate was considerably high comparing to the SLig and BLig lignosulfonates. A high level of thermal resistance was found in case of SLig regarding to the other samples at 500 °C. Fermentation of the spent liquors with Candida guilliermondii led to a maximum ethanol yield of 7.0, 1.0 and 5.1 g L-1 in NLig, SLig and BLig, respectively.
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Affiliation(s)
- Ali Abdulkhani
- Department of Wood and Paper Sciences and Technology, Faculty of Natural Resources, University of Tehran, Karaj, Iran.
| | - Elaheh Amiri
- Department of Wood and Paper Sciences and Technology, Faculty of Natural Resources, University of Tehran, Karaj, Iran
| | - Aghil Sharifzadeh
- Mycology Research Center, Faculty of Veterinary Medicine, University of Tehran, Tehran, Iran
| | - Sahab Hedjazi
- Department of Wood and Paper Sciences and Technology, Faculty of Natural Resources, University of Tehran, Karaj, Iran
| | - Peyman Alizadeh
- Department of Chemical and Biological Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9, Canada
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A review of integration strategies of lignocelluloses and other wastes in 1st generation bioethanol processes. Process Biochem 2018. [DOI: 10.1016/j.procbio.2018.09.006] [Citation(s) in RCA: 46] [Impact Index Per Article: 6.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
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Conceptual design of integrated production of arabinoxylan products using bioethanol pinch analysis. FOOD AND BIOPRODUCTS PROCESSING 2018. [DOI: 10.1016/j.fbp.2018.08.005] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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Extraction of soluble β-glucan from oat and barley fractions: Process efficiency and dispersion stability. J Cereal Sci 2018. [DOI: 10.1016/j.jcs.2018.03.007] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Razi Parjikolaei B, Errico M, Bahij El-Houri R, Mantell C, Fretté XC, Christensen KV. Process design and economic evaluation of green extraction methods for recovery of astaxanthin from shrimp waste. Chem Eng Res Des 2017. [DOI: 10.1016/j.cherd.2016.10.015] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Techno-economic evaluations for feasibility of sago-based biorefinery, Part 2: Integrated bioethanol production and energy systems. Chem Eng Res Des 2016. [DOI: 10.1016/j.cherd.2015.09.017] [Citation(s) in RCA: 31] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Bateni H, Karimi K. Biodiesel production from castor plant integrating ethanol production via a biorefinery approach. Chem Eng Res Des 2016. [DOI: 10.1016/j.cherd.2015.08.014] [Citation(s) in RCA: 35] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
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Barrera I, Amezcua-Allieri MA, Estupiñan L, Martínez T, Aburto J. Technical and economical evaluation of bioethanol production from lignocellulosic residues in Mexico: Case of sugarcane and blue agave bagasses. Chem Eng Res Des 2016. [DOI: 10.1016/j.cherd.2015.10.015] [Citation(s) in RCA: 62] [Impact Index Per Article: 6.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Dias MO, Pereira LG, Junqueira TL, Pavanello LG, Chagas MF, Cavalett O, Maciel Filho R, Bonomi A. Butanol production in a sugarcane biorefinery using ethanol as feedstock. Part I: Integration to a first generation sugarcane distillery. Chem Eng Res Des 2014. [DOI: 10.1016/j.cherd.2014.04.030] [Citation(s) in RCA: 28] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Kawachale N, Kumar A. Simulation, scale-up and economics of adsorption and membrane based processes for isoflavones recovery. Chem Eng Res Des 2011. [DOI: 10.1016/j.cherd.2010.07.015] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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Mateos-Salvador F, Sadhukhan J, Campbell GM. The normalised Kumaraswamy breakage function: A simple model for wheat roller milling. POWDER TECHNOL 2011. [DOI: 10.1016/j.powtec.2010.12.013] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Du C, Campbell G, Misailidis N, Mateos-Salvador F, Sadhukhan J, Mustafa M, Weightman R. Evaluating the feasibility of commercial arabinoxylan production in the context of a wheat biorefinery principally producing ethanol. Part 1. Experimental studies of arabinoxylan extraction from wheat bran. Chem Eng Res Des 2009. [DOI: 10.1016/j.cherd.2008.12.027] [Citation(s) in RCA: 28] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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