Influence of the plate-type continuous micro-separator dimensions on the efficiency of demulsification of oil-in-water emulsion

Microfluidics as a tool to assess and induce emulsion destabilization

Microfluidic technology enables judicious control of the process parameters on a small length scale, which in turn allows speeding up the destabilization of emulsion droplets interface in microfluidic devices. In this light, microfluidic channels can be used as an efficient tool to assess emulsion stability and to observe the behavior of the droplets immediately after their formation, enabling to determine whether or not they are prone to re-coalescence. Observation of the droplets after emulsifier adsorption also allows the investigation of emulsion stability over time. Both evaluations would contribute to determine emulsion stability aiming at specific applications in food and pharmaceutical industries. Furthermore, emulsion coalescence can also be performed under extremely controlled conditions within the microfluidic devices in order to explore emulsion droplets as micro-reactors (for regulated biological and chemical assays). Such microfluidic procedures can be performed either in confined environments or under dynamic flow conditions. Under confined environments, droplets are observed in fixed positions simulating different environmental conditions. On the other hand, with the scrutiny of emulsions under dynamic flow processes, it is possible to determine the behavior of the droplets when subjected to shear forces, comparable to those experienced in conventional emulsification techniques or even in pumping operations. Given the above, this paper reviews different microfluidic techniques (such as changing channel geometry or wettability) hitherto used to destabilize emulsions, mainly focusing on the specificities of each study, whether the droplets are destabilized in confined or dynamic flow processes. Thereby, by going deeper into this review, readers will be able to identify different strategies for emulsion destabilization (in order to understand stabilizing mechanisms or even to apply these droplets as micro-reactors), as this paper shows the particularities of the most recent studies and elucidates the current state-of-the-art of this microfluidic-related application.

An Overview of Recent Advances in State-of-the-Art Techniques in the Demulsification of Crude Oil Emulsions

The processing of crude oil often requires the extraction of a large amount of water. Frequently, crude oil is mixed with water to form water-in-crude oil emulsions as the result of factors such as high shear at the production wellhead and surface-active substances that are naturally present in crude oil. These emulsions are undesirable and require demulsification to remove the dispersed water and associated inorganic salts in order to meet production and transportation specifications. Additionally, the demulsification of these crude oil emulsions mitigates corrosion and catalyst poisoning and invariably maximizes the overall profitability of crude oil production. Recently, there has been growing research interest in developing workable solutions to the difficulties associated with transporting and refining crude oil emulsions and the restrictions on produced water discharge. Therefore, this paper reviews the recent research efforts on state-of-the-art demulsification techniques. First, an overview of crude oil emulsion types, formation, and stability is presented. Then, the parameters and mechanisms of emulsification formation and different demulsification techniques are extensively examined. It is worth noting that the efficiency of each of these techniques is dependent on the operating parameters and their interplay. Moreover, a more effective demulsification process could be attained by leveraging synergistic effects by combining one or more of these techniques. Finally, this literature review then culminates with propositions for future research. Therefore, the findings of this study can help for a better understanding of the formation and mechanisms of the various demulsification methods of crude oil to work on the development of green demulsifiers by different sources.

Demulsification of Kerosene/Water Emulsion in the Transparent Asymmetric Plate-Type Micro-Channel

Asymmetric plate-type micro-channels (APM) have one hydrophobic wall and one hydrophilic wall. By flowing through APM, a kerosene-in-water emulsion can be de-emulsified in one second. To date, however, the demulsification process in the APM is still a black box. In order to observe the demulsification process directly, transparent asymmetric plate-type micro-channels (TAPM) were fabricated with two surface-modified glass plates. Emulsions with oil contents of 10%, 30%, and 50% were pumped through TAPM with heights of 39.2 μm and 159.5 μm. The movement and coalescence of oil droplets (the dispersed phase of a kerosene-in-water emulsion) in the TAPM were observed directly with an optical microscope. By analyzing videos and photographs, it was found that the demulsification process included three steps: oil droplets flowed against and were adsorbed on the hydrophobic wall, then oil droplets coalesced to form larger droplets, whereupon the oil phase was separated. The experimental results showed that the demulsification efficiency was approximately proportional to the oil content (30–50%) of the emulsions and increased when the micro-channel height was reduced.