Preparation, characterization and anti-fouling properties of nanoclays embedded polypropylene mixed matrix membranes

Advances in Nanohybrid Membranes for Dye Reduction: A Comprehensive Review

Separating valuable materials such as dyes from wastewater using membranes and returning them to the production line is a desirable environmental and economical procedure. However, sometimes, besides filtration, adsorption, and separation processes, pollutant destruction also can be suitable using photocatalytic membranes. The art of producing nanohybrid materials in contrast with nanocomposites encompasses nanomaterial synthesis as a new product with different properties from raw materials for nanohybrids versus the composition of nanomaterials for nanocomposites. According to the findings of this research, confirming proper synthesis of nanohybrid is one challenge that can be overcome by different analyses, other researchers' reports, and the theoretical assessment of physical or chemical reactions. The application of organic-inorganic nanomaterials and frameworks is another challenge that is discussed in the present work. According to the findings, Nanohybrid Membranes (NHMs) can achieve 100% decolorization, but cannot eliminate salts and dyes, although the removal efficiency is notable for some salts, especially divalent salts. Hydrophilicity, antifouling properties, flux, pressure, costs, usage frequency, and mechanical, chemical, and thermal stabilities of NHMs should be considered.

Nano-clay modified membranes: A promising green strategy for microalgal antifouling filtration

Membrane fouling is a major challenge which limits the sustainable application of membrane filtration-based microalgal harvesting at industrial level. Membrane fouling leads to increased operational and maintenance costs and represents a major obstacle to microalgal downstream processing. Nano-clays are promising naturally occurring nanoparticles in membrane fabrication due to their low-cost, facile preparation, and their superior properties in terms of surface hydrophilicity, mechanical stability, and resistance against chemicals. The membrane surface modification using nano-clays is a sustainable promising approach to improve membranes mechanical properties and their fouling resistance. However, the positive effects of nano-clay particles on membrane fouling are often limited by aggregation and poor adhesion to the base polymeric matrix. This review surveys the recent efforts to achieve anti-fouling behavior using membrane surface modification with nano-clay fillers. Further, strategies to achieve a better incorporation of nano-clay in the polymer matrix of the membrane are summarised, and the factors that govern the membrane fouling, stability, adhesion, agglomeration and leaching are discussed in depth.

Fouling mechanisms in anoxic-aerobic sequencing batch membrane bioreactor based on adapted Hermia models and main foulant characteristics

Various derivatives of Hermia models (complete pore blocking, intermediate pore blocking, cake layer formation, and standard pore blocking) and different assessments of foulant characteristics have long been used to determine the membrane fouling mechanisms. Accordingly, this study aims to adapt Hermia models and their combination according to the operating conditions of an anoxic-aerobic sequencing batch membrane bioreactor (A/O-SBMBR). In addition, fouling mechanisms of the A/O-SBMBR were assessed using these models along with the main foulant characteristics. Models fitting with the transmembrane pressure (TMP) data indicated that the intermediate-standard model was accounting for the increased fouling during the whole regular operating period, with the residual sum of squares (RSS) of 58.3. A more detailed study on the distinct stages of TMP curve showed that the intermediate-standard model had the best fit in stages of 2 and 3, with the RSS equal to 2.6 and 2.8, respectively. Also, the complete-standard model provided the best description of the fouling mechanism in stage 4, with the RSS of 12.5. Different analyzes revealed how the main foulant characteristics affect the occurrence of intermediate, complete and standard fouling mechanisms in the A/O-SBMBR, which is consistent with the fitting results of the adapted Hermia models. The modeling and experimental methods used in the presented study provided a valuable basis to prevent and control membrane fouling in membrane bioreactors.

Polypropylene Hollow Fiber Membrane by Dissolution-Inducing Pore Methods

Plasma leakage limits the development of polypropylene membranes as oxygenated membranes. Here, a new method named the dissolution-induced pore method was adapted to prepare polypropylene hollow fiber membranes: after polypropylene and polyvinyl chloride were melt-blended and extruded, the polyvinyl chloride was removed by N, N-dimethylacetamide to obtain a porous polypropylene membrane material. The variation of membranes has been explored in detail with respect to the influence of different parameters on the flux and mechanical properties of membranes and the feasibility of the polyvinyl chloride recovery. The resulting polypropylene hollow fiber membrane shows that plasma penetration was zero within 6 h of test, gas flux can reach 189,000 L/(m2·h·0.1 MPa), and its strength at break reaches 65 MPa and the elongation at break is 890%; polyvinyl chloride recovery achieves more than 99%. This research has developed a promising and low-cost extracorporeal membrane oxygenation material, which provides benefits for patients with less capacity for medical expenditure.

Polypropylene Hollow-Fiber Membrane Made Using the Dissolution-Induced Pores Method

The efficient preparation of hydrophilic polypropylene membranes has always been a problem. Here, a twin-screw extruder was used to melt-blend ethylene-vinyl alcohol copolymer and polypropylene; then, hollow fibers were extrusion-molded with a spinneret and taken by a winder; after this, dimethyl sulfoxide was used to dissolve the ethylene-vinyl alcohol copolymer of the fiber to obtain a polypropylene hollow-fiber membrane. This procedure was used to study the effects of different contents and segment structure of ethylene-vinyl alcohol copolymer on the structure and filtration performance of the membranes; furthermore, the embedded factor and blocked factor were used to evaluate the ethylene-vinyl alcohol copolymer embedded in the matrix without dissolving and or being completely blocked in the matrix, respectively. The results show that the increase in ethylene-vinyl alcohol copolymer could reduce the embedded factor and increase the blocked factor. The increase in the polyethylene segments of ethylene-vinyl alcohol copolymer could increase both the embedded factor and blocked factor. The water permeation of the membrane reached 1300 Lm⁻²·h⁻¹·bar⁻¹ with a 100% rejection of ink (141 nm) and the elongation at break reached 188%, while the strength reached 22 MPa. The dissolution-induced pores method provides a completely viable alternative route for the preparation of polypropylene membranes.

Performance study of fouling resistant novel ultrafiltration membranes based on the blends of poly (ether ether sulfone)/poly (vinyl pyrrolidone)/nano-titania for the separation of humic acid, dyes and biological macromolecular proteins from aqueous solutions

This study explains the use of a ultrafiltration membrane made of polyvinyl pyrrolidone (PVP) and poly(ether ether sulfone) (PEES)/Nano-titania (n-TiO₂) for the separation of organic compounds. The results of the tests for porosity, water content, surface chemistry, membrane morphology, and contact angle demonstrated that the developed membranes have more hydrophilicity than PEES membranes due to the redundant hydrophilic nature of PVP and n-TiO₂. The membrane pure water flux, which contains 5 wt% PVP and 1.5 wt% n-TiO_2, was 312.76 Lm^-2h^-1, about three-fold higher than that of pristine membrane (95.71 Lm^-2h^-1). Employing bovine serum albumin as a model foulant, the fouling resistance of the PEES/PVP/n-TiO₂ membrane was examined. According to the analysis of flux recovery ratio and irreversible resistance, modified membranes were less likely to foul, and the PEES/n-TiO₂ membrane with 5% PVP addition was recommended as optimal. The fabricated membranes effectively removed more than 95% of various organic compounds such as humic acid, safranin O, egg albumin, pepsin, and trypsin from aqueous solution. Permeability of safranin O and humic acid of PEES/PVP/n-TiO₂ membranes was about 118 Lm^-2h^-1 and 138 Lm^-2h^-1, respectively.

Surface Characterization and Anti-Biofilm Effectiveness of Hybrid Films of Polyurethane Functionalized with Saponite and Phloxine B

The main objective of this work was to synthesize composites of polyurethane (PU) with organoclays (OC) exhibiting antimicrobial properties. Layered silicate (saponite) was modified with octadecyltrimethylammonium cations (ODTMA) and functionalized with phloxine B (PhB) and used as a filler in the composites. A unique property of composite materials is the increased concentration of modifier particles on the surface of the composite membranes. Materials of different compositions were tested and investigated using physico-chemical methods, such as infrared spectroscopy, X-ray diffraction, contact angle measurements, absorption, and fluorescence spectroscopy in the visible region. The composition of an optimal material was as follows: nODTMA/mSap = 0.8 mmol g-1 and nPhB/mSap = 0.1 mmol g-1. Only about 1.5% of present PhB was released in a cultivation medium for bacteria within 24 h, which proved good stability of the composite. Anti-biofilm properties of the composite membranes were proven in experiments with resistant Staphylococcus aureus. The composites without PhB reduced the biofilm growth 100-fold compared to the control sample (non-modified PU). The composite containing PhB in combination with the photodynamic inactivation (PDI) reduced cell growth by about 10,000-fold, thus proving the significant photosensitizing effect of the membranes. Cell damage was confirmed by scanning electron microscopy. A new method of the synthesis of composite materials presented in this work opens up new possibilities for targeted modification of polymers by focusing on their surfaces. Such composite materials retain the properties of the unmodified polymer inside the matrix and only the surface of the material is changed. Although these unique materials presented in this work are based on PU, the method of surface modification can also be applied to other polymers. Such modified polymers could be useful for various applications in which special surface properties are required, for example, for materials used in medical practice.

A bilayered scaffold with segregated hydrophilicity-hydrophobicity enables reconstruction of goat hierarchical temporomandibular joint condyle cartilage

Temporomandibular joint (TMJ) supports chewing, talking or other daily oral activities. So far, it still remains a great challenge to treat the defected TMJ condyle cartilage through tissue engineering technology. Herein, a bilayered scaffold is designed to fully reconstruct the different cartilage matrices of TMJ condyle under same induction condition. The bilayered scaffold with segregated hydrophobicity-hydrophilicity in top and bottom layer is prepared from a low and high content of polyethylene glycol (PEG) crosslinked poly (L-glutamic acid)-g-polycaprolactone (PLGA-g-PCL). The hydrophobic aggregates in top layer support the adhesion and spread of bone mesenchymal stem cells (BMSCs), thus inducing the differentation towards fibrocartilage; while aggregates (spheroids) are formed on the hydrophlic bottom layer, showing a preferable hyaline differentiation pathway under same chondrogenic induction in vitro. After 14 d in vitro induction, the scaffold/BMSCs construct is implanted in goat TMJ condyle defects. The post-operative outcome after 2 months demonstrates that the defects are fully covered by neo-cartilage. And the regenerated hierarchical TMJ condyle cartilage perfectly consist of ordered fibrocartilage and hyaline cartilage, which is same as natural condyle cartilage. These results corroborate that this bilayered scaffold with segregated hydrophilicity-hydrophobicity carrying induced BMSCs is a promising for treatment of TMJ condyle cartilage defects.

Modifying Cellulose Acetate Mixed-Matrix Membranes for Improved Oil-Water Separation: Comparison between Sodium and Organo-Montmorillonite as Particle Additives

In this study, cellulose acetate (CA) mixed-matrix membranes were fabricated through the wet-phase inversion method. Two types of montmorillonite (MMT) nanoclay were embedded separately: sodium montmorillonite (Na-MMT) and organo-montmorillonite (O-MMT). Na-MMT was converted to O-MMT through ion exchange reaction using cationic surfactant (dialkyldimethyl ammonium chloride, DDAC). Attenuated total reflectance-Fourier transform infrared (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS) compared the chemical structure and composition of the membranes. Embedding either Na-MMT and O-MMT did not change the crystallinity of the CA membrane, indicating that the nanoclays were dispersed in the CA matrix. Furthermore, nanoclays improved the membrane hydrophilicity. Compared with CA_Na-MMT membrane, CA_O-MMT membrane had a higher separation efficiency and antifouling property. At the optimum concentration of O-MMT in the CA matrix, the pure water flux reaches up to 524.63 ± 48.96 L∙m^-2∙h^-1∙bar^-1 with over 95% rejection for different oil-in-water emulsion (diesel, hexane, dodecane, and food-oil). Furthermore, the modified membrane delivered an excellent antifouling property.

Investigation of antifouling properties of polypropylene/TiO2 nanocomposite membrane under different aeration rate in membrane bioreactor system

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PP/TiO₂ membrane was fabricated via thermally induced phase separation (TIPS) method.

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Effect of aeration rate was investigated on antifouling properties of both membranes in MBR system.

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Fouling properties of membranes under different aeration rates were analyzed using Hermia’s models.

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Nanocomposite membrane showed high antifouling compared to neat membrane.

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Increasing in high aeration rate resulted in sludge floc breakage as well as pore blockage.

This paper presents the results of aeration rate effect on antifouling properties of polypropylene (PP)/TiO₂ nanocomposite membrane in membrane bioreactor (MBR) system in order to oil refinery wastewater treatment. For this purpose, three levels of aeration rate with specific aeration demand per membrane area (SADm) of 0.5, 1, and 1.5 m³/m²h was used. According to the obtained results, PP nanocomposite membrane showed high hydrophilicity, porosity, and high flux compared to neat PP membrane. Also, either low or high aeration rate had a negative influence on permeability and antifouling properties of neat PP and nanocomposite membranes. The analysis of fouling mechanism for both membranes based on Hermia’s model revealed that the cake formation is dominant mechanism for lower aeration rate while by increasing aeration rate, all models couldn’t predict experimental data. Meanwhile, by increasing aeration rate, chemical oxygen demand (COD) removal for activated sludge and both membranes decreased and increased, respectively.

Multifunctional graphene oxide loaded nanofibrous membrane for removal of dyes and coliform from water

In this study, we fabricated a trifunctional polyurethane (PU)/graphene oxide (GO) electrospun membrane for adsorption of organic dyes such as methylene blue (MB) and rhodamine B (RB). Moreover, the prepared membrane showed antifouling property and inhibition against bacteria. The GO modified PU nanofiber shows a maximum adsorption capacity of 109.88  mg/g and 77.15 mg/g towards MB and RB respectively. Theoretical studies confirmed that the dye adsorption is followed pseudo-second-order kinetics and the Langmuir adsorption isotherm. The superhydrophilic PU/10GO membrane exhibits high water flux of 17,706 lm^-2hr^-1. This membrane also exhibits good antifouling property for separating oil-in-water emulsions with 99.99% separation efficiency. The Mechanism of antifouling was investigated using Hermia model. The results showed that PU/GO membranes also have antibacterial activity against Gram-negative and Gram-positive bacterias. Thus a superhydrophilic nanofibrous antifouling membrane that can reject both organic dye molecule and bacteria from contaminated water is developed using simple electrospinning technique.

A facile method to modify polypropylene membrane by polydopamine coating via inkjet printing technique for superior performance

Membrane surface functionalization based on mussel-inspired polydopamine (PDA) deposition for enhancing antifouling ability has attracted considerable attention. However, high cost of dopamine (DA) and long-time of reaction during self-polymerization of DA in aqueous solution remain the major problems impeding its practical application. This study provided a first report on a low-cost and facile membrane modification approach based on inkjet printing of DA and sodium periodate (SP) to rapidly deposit PDA on polypropylene (PP) membrane. Compared with the pristine PP membrane and DA printed PP membrane, the PDA-SP coated PP membrane demonstrated superior hydrophilicity (67.2°), high pure water permeability (2156.8 L·m^-2·h^-1) and antifouling property, due to the improved oxidation degree of PDA. Moreover, the modified membrane possesses good chemical stability in aqueous solution over the wide range of pH 2-9. The inkjet printing integrated oxidant-induced mussel-inspired modification proposed in this study is substrate-independent, and can be applied to various geometries and materials, showing broad application prospects in membrane fabrication.

R. R, A. S. Tailored design of polyurethane based fouling-tolerant nanofibrous membrane for water treatment

Polyurethane (PU) nanofibers have gained attention due to their good mechanical properties and water resistance.