A superstructure optimization approach for process synthesis under complex reaction networks

Toward Economical and Sustainable Production of Renewable Plastic: Integrative System-Level Analyses

2,5-Furandicarboxylic acid (FDCA) is one of the promising renewable plastic monomers enabling to address several environmental issues, instead of petroleum-based terephthalic acid (TPA). In this study, an integrative process for the co-production of FDCA and furfural as well as activated carbon was developed, and the economic feasibility and environmental sustainability for the proposed process were evaluated. In the proposed process, there were major four catalytic conversion reactions: (1) hydrolysis of biomass to its derivatives (cellulose, hemicellulose, and lignin), (2) dehydration of hemicellulose to furfural, (3) dehydration of cellulose to 5-hydroxymethylfurfural (HMF), and (4) successive oxidation of HMF to FDCA. Particularly, a heat exchanger network coupled with a heat pump was established to minimize the utility consumption, thereby reducing 72 % of the heating requirement. Techno-economic analysis revealed that the minimum selling price of FDCA was $1380 ton^-1 , which is comparable to that of petroleum-based TPA ($1445 ton^-1 ). Uncertainty analysis using the Monte Carlo simulation method was employed to quantify the risk associated with the unforeseen market condition. From the life-cycle assessment, we observed that the proposed process is more environmentally sustainable than conventional TPA production in terms of climate change and fossil depletion metrics.

Optimal Conversion of Organic Wastes to Value-Added Products: Toward a Sustainable Integrated Biorefinery in Denmark

It is crucial to leave behind the traditional linear economy approach. Shifting the paradigm and adopting a circular (bio)economy seems to be the strategy to decouple economic growth from continuous resource extraction. To this end, producing bio-based products that aim to replace a part, if not all, of the fossil-based chemicals and fuels is a promising step. This can be achieved by using multi-product integrated biorefineries that convert organic wastes into chemicals, fuels, and bioenergy to optimize the use and close the materials and energy loops. To further address the development and implementation of organic waste integrated biorefineries, we proposed the open-source organic waste to value-added products (O2V) model and multi-objective optimization tool. O2V aims to provide a quick and straightforward holistic assessment, leading to identifying optimal or near-optimal design, planning, and operational decisions. This model not only prioritizes economic benefits but also takes on board the other pillars of sustainability. The proposed tool is built on a comprehensive superstructure of processing alternatives that include all stages concerning the conversion of organic waste to value-added products. Furthermore, it has been framed and formulated in a “plug-and-play” format, where, when required, the user only needs to add new process data to the structured information database. This database integrates data on (i) new processes (e.g., different conversion technologies), (ii) feedstocks (e.g., composition), and (iii) products (e.g., prices), among others. Due to Denmark’s high availability of organic waste, implementing a second-generation integrated biorefinery in Denmark has been chosen as a realistic showcase. The application of O2V efficiently led to the identification of trade-offs between the different sustainability angles. Thus, it made it possible to determine early-stage decisions regarding product portfolio, optimal production process, and related planning and operational decisions. Henceforth, it has been demonstrated that applying O2V aids in shifting the fossil to bio-based production, thereby contributing to the switch toward a circular bioeconomy.

A Review of Process Systems Engineering (PSE) Tools for the Design of Ionic Liquids and Integrated Biorefineries

In this review paper, a brief overview of the increasing applicability of Process Systems Engineering (PSE) tools in two research areas, which are the design of ionic liquids and the design of integrated biorefineries, is presented. The development and advances of novel computational tools and optimization approaches in recent years have enabled these applications with practical results. A general introduction to ionic liquids and their various applications is presented followed by the major challenges in the design of optimal ionic liquids. Significant improvements in computational efficiency have made it possible to provide more reliable data for optimal system design, minimize the production cost of ionic liquids, and reduce the environmental impact caused by such solvents. Hence, the development of novel computational tools and optimization tools that contribute to the design of ionic liquids have been reviewed in detail. A detailed review of the recent developments in PSE applications in the field of integrated biorefineries is then presented. Various value-added products could be processed by the integrated biorefinery aided with applications of PSE tools with the aim of enhancing the sustainability performance in terms of economic, environmental, and social impacts. The application of molecular design tools in the design of integrated biorefineries is also highlighted. Major developments in the application of ionic liquids in integrated biorefineries have been emphasized. This paper is concluded by highlighting the major opportunities for further research in these two research areas and the areas for possible integration of these research fields.