Dynamic characterization of nanoparticles production in a droplet-based continuous flow microreactor

Biocatalysis as a Green Approach for Synthesis of Iron Nanoparticles—Batch and Microflow Process Comparison

There is a growing need for production of iron particles due to their possible use in numerous systems (e.g., electrical, magnetic, catalytic, biological and others). Although severe reaction conditions and heavy solvents are frequently used in production of nanoparticles, green synthesis has arisen as an eco-friendly method that uses biological catalysts. Various precursors are combined with biological material (such as enzymes, herbal extracts, biomass, bacteria or yeasts) that contain chemicals from the main or secondary metabolism that can function as catalysts for production of nanoparticles. In this work, batch (“one-pot”) biosynthesis of iron nanoparticles is reviewed, as well as the possibilities of using microfluidic systems for continuous biosynthesis of iron nanoparticles, which could overcome the limitations of batch synthesis.

Mild Microfluidic Approaches to Oxide Nanoparticles Synthesis

Oxide nanoparticles (oxide NPs) are advanced materials with a wide variety of applications in different fields. The use of continuous flow methods is particularly appealing for their synthesis due to the high control achieved over the reaction conditions and the easy process scalability. The present review focuses on the preparation of oxide NPs using microfluidic setups at low temperature (≤80 °C), since the employment of mild reaction conditions is crucial for developing sustainable and cost-effective processes. A particular emphasis will be put on the improvement over the final product features (e. g., size, shape, and size distribution) given by flow methods with respect to conventional batch procedures. The main issues that arise by treating NPs suspensions in microfluidic systems are product deposition or channel clogging; mitigation strategies to overcome these drawbacks will also be presented and discussed.

Synthesis and applications of surface-modified magnetic nanoparticles: progress and future prospects

The growing use of magnetic nanoparticles (MNPs) demands cost-effective methods for their synthesis that allow proper control of particle size and size distribution. The unique properties of MNPs include high specific surface area, ease of functionalization, chemical stability and superparamagnetic behavior, with applications in catalysis, data and energy storage, environmental remediation and biomedicine. This review highlights breakthroughs in the use of MNPs since their initial introduction in biomedicine to the latest challenging applications; special attention is paid to the importance of proper coating and functionalization of the particle surface, which dictates the specific properties for each application. Starting from the first report following LaMer’s theory in 1950, this review discusses and analyzes methods of synthesizing MNPs, with an emphasis on functionality and applications. However, several hurdles, such as the design of reactors with suitable geometries, appropriate control of operating conditions and, in particular, reproducibility and scalability, continue to prevent many applications from reaching the market. The most recent strategy, the use of microfluidics to achieve continuous and controlled synthesis of MNPs, is therefore thoroughly analyzed. This review is the first to survey continuous microfluidic coating or functionalization of particles, including challenging properties and applications.

Dynamics and controllability of droplet fusion under gas-liquid-liquid three-phase flow in a microfluidic reactor

Gas–liquid–liquid three-phase flow systems have unique advantages of controlling reagent manipulation and improving reaction performance. However, there remains a lack of insight into the dynamics and controllability of water droplet fusion assisted by gas bubbles, particularly scaling laws for use in the design and operation of complex multiphase flow processes. In the present work, a microfluidic reactor with three T-junctions was employed to sequentially generate gas bubbles and then fuse two dispersed water droplets. The formation of the dispersed phase was divided into multiple stages, and the bubble/droplet size was correlated with operating parameters. The formation of the second dispersed droplet at the third T-junction was accompanied by the fusion of the two dispersed water droplets that were formed. It revealed a two-stage process (i.e. drainage and fusion) for the two droplets to fuse while becoming mature by breaking-up with the secondary water supply stream. In addition, a droplet contact model was employed to understand the influence on the process stability and uniformity of the merged/fused droplets by varying the surfactant concentration (in oil), the viscosity of the water phase, and the flow rates of different fluids. The study provides a deeper understanding of the droplet fusion characteristics on gas–liquid–liquid three-phase flow in microreactors for a wide range of applications.

Gas–liquid–liquid three-phase flow systems have unique advantages of controlling reagent manipulation and improving reaction performance.