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Effect of C3-Alcohol Impurities on Alumina-Catalyzed Bioethanol Dehydration to Ethylene: Experimental Study and Reactor Modeling. Catalysts 2023. [DOI: 10.3390/catal13030509] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/06/2023] Open
Abstract
The impact of feedstock impurities on catalytic process is among the crucial issues for processing real raw materials. A real and model 92%-bioethanol contaminated with 0.03–0.3% mol 1-propanol or 2-propanol were used to make ethylene on a proprietary alumina catalyst in isothermal flow reactor. We proposed a formal kinetic model to describe the impure bioethanol conversion to ethylene and byproducts and used it to evaluate the multi-tubular reactor (MTR) for 60 KTPA ethylene production. The simulated data agree well with experimental results. Under reaction-controlled conditions, C3-alcohols strongly suppress the formation of by-products and ethylene-from-ethanol, and slightly inhibit the formation of ethylene-via-ether. It is the suppression of the ethylene-via-ether route that causes a decrease in ethanol conversion. The predominant formation of ethylene-via-ether results in an increased ethylene yield but doubling the catalyst load is required to achieve conversion as for pure feedstock. 2-Propanol has a stronger effect on dehydration than 1-propanol. Diffusion inside the grain’s levels out the effect of C3-alcohols on the process in MTR, giving an ethylene yield as high as ~98% while dehydrating a contaminated 92% ethanol. However, impurities dilute ethanol and generate propylene (which contaminates target product), and these worsen feedstock consumption and ethylene productivity in MTR.
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Applying new configuration for thermal integration of ethane cracking and CLC processes to enhance the ethylene and hydrogen productions. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.08.004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Ovchinnikova E, Chumachenko V. Nicotinic acid synthesis at elevated β-picoline load: Exploring the possibility to intensify the process. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2021.04.028] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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