Polysulfone mixed matrix hollow fiber membranes using zeolite templated carbon as a performance enhancement filler for gas separation

Utilization of polyphenylene sulfide as an organic additive to enhance gas separation performance in polysulfone membranes

Many studies have shown that sulfur-containing compounds significantly affect the solubility of carbon dioxide (CO2) in adsorption processes. However, limited attention has been devoted to incorporating organic fillers containing sulfur atoms into gas separation membrane matrices. This study addressed the gap by developing a new membrane using a polysulfone (PSf) polymer matrix and polyphenylene sulfide (PPs) filler material. This membrane could be used to separate mixtures of H2/CH4 and CO2/CH4 gases. Our study investigated the impact of various PPs loadings (1%, 5%, and 10% w/w) relative to PSf on membrane properties and gas separation efficiency. Comprehensive characterization techniques, including Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and scanning electron microscopy (SEM), were employed to understand how adding PPs and coating with polydimethylsiloxane (PDMS) changed the structure of our membranes. XRD and FTIR analysis revealed distinct morphological disparities and functional groups between pure PSf and PSf/PPs composite membranes. SEM results show an even distribution of PPs on the membrane surface. The impact of adding PPs on gas separation was significant. CO2 permeability increased by 376.19%, and H2 permeability improved by 191.25%. The membrane's gas selection ability significantly improved after coating the surface with PDMS. CO2/CH4 separation increased by 255.06% and H2/CH4 separation by 179.44%. We also considered the Findex to assess the overall performance of the membrane. The 5% and 10% PPs membranes were exceptional. Adding PPs to membrane technology may greatly enhance gas separation processes.

Effect of Molecular Weight and Chemical Structure of Terminal Groups on the Properties of Porous Hollow Fiber Polysulfone Membranes

For the first time, polysulfones (PSFs) were synthesized with chlorine and hydroxyl terminal groups and studied for the task of producing porous hollow fiber membranes. The synthesis was carried out in dimethylacetamide (DMAc) at various excesses of 2,2-bis(4-hydroxyphenyl)propane (Bisphenol A) and 4,4'-dichlorodiphenylsulfone, as well as at an equimolar ratio of monomers in various aprotic solvents. The synthesized polymers were studied by nuclear magnetic resonance (NMR), differential scanning calorimetry, gel permeation chromatography (GPC), and the coagulation values of 2 wt.% PSF polymer solutions in N-methyl-2-pyrollidone were determined. According to GPC data, PSFs were obtained in a wide range of molecular weights M_w from 22 to 128 kg/mol. NMR analysis confirmed the presence of terminal groups of a certain type in accordance with the use of the corresponding monomer excess in the synthesis process. Based on the obtained results on the dynamic viscosity of dope solutions, promising samples of the synthesized PSF were selected to produce porous hollow fiber membranes. The selected polymers had predominantly -OH terminal groups and their molecular weight was in the range of 55-79 kg/mol. It was found that porous hollow fiber membrane from PSF with M_w 65 kg/mol (synthesized in DMAc with an excess of Bisphenol A 1%) has a high helium permeability of 45 m³/m²∙h∙bar and selectivity α (He/N₂) = 2.3. This membrane is a good candidate to be used as a porous support for thin-film composite hollow fiber membrane fabrication.

Environmental remediation through various composite membranes moieties: Performances and thermomechanical properties

Pollution harms ecosystems and poses a serious threat to human health around the world through direct or indirect effects on air, water, and land. The importance of remediating effluents is paramount to reducing environmental concerns. CO₂ emissions are removed efficiently and efficaciously with mixed matrix membranes (MMMs), which are viable replacements for less efficient and costly membranes. In the field of membrane technology, MMMs are advancing rapidly due to their good separation properties. The selection of filler to be incorporated in mixed matrix membranes is very considered very important. There has been considerable interest in MOFs, carbon nanotubes (CNTs), ionic liquids (ILs), carbon molecular sieves (CMSs), sulfonated fillers (SFs), and layered silicates (LSs) as inorganic fillers for improving the properties of mixed matrix membranes. These fillers promise superb results and long durability for mixed matrix membranes based on them. The purpose of this review is to review different fillers used in MMMs for improving separation properties, limitations, and thermomechanical properties for environmental control and remediation.

Annealing and TMOS coating on PSF/ZTC mixed matrix membrane for enhanced CO2/CH4 and H2/CH4 separation

Recently, natural gas (mostly methane) is frequently used as fuel, while hydrogen is a promising renewable energy source. However, each gas produced contains impurity gases. As a result, membrane separation is required. The mixed matrix membrane (MMM) is a promising membrane. The huge surface area and well-defined pore structure of zeolite templated carbon (ZTC)-based MMM allow for effective separation. However, the interfacial vacuum in MMM is difficult to avoid, contributing to poor separation performance. This research tries to improve separation performance by altering membrane surfaces. MMM PSF/ZTC was modified by annealing at 120, 150, and 190°C; coating using 0.01, 0.03, and 0.05 mol tetramethyl orthosilicate (TMOS); and a combination of both, i.e. annealing at 190°C and coating using 0.03 mol TMOS. MMM PSF/ZTC successfully significantly improved CO₂/CH₄ selectivity by a combination of annealing at 190°C and coating 0.03 mol TMOS from 1.37 to 5.90 (331%), and H₂/CH₄ selectivity by coating with 0.03 mol TMOS from 4.58 to 65.76 (1378%). The enhancement of selectivity was due to structural changes to the membrane that became denser and smoother, which SEM and AFM observed. In this study, annealing and coating treatments are the methods investigated for improving the polymer matrix and filler particle adhesion.

State-of-the-Art Organic- and Inorganic-Based Hollow Fiber Membranes in Liquid and Gas Applications: Looking Back and Beyond

The aggravation of environmental problems such as water scarcity and air pollution has called upon the need for a sustainable solution globally. Membrane technology, owing to its simplicity, sustainability, and cost-effectiveness, has emerged as one of the favorable technologies for water and air purification. Among all of the membrane configurations, hollow fiber membranes hold promise due to their outstanding packing density and ease of module assembly. Herein, this review systematically outlines the fundamentals of hollow fiber membranes, which comprise the structural analyses and phase inversion mechanism. Furthermore, illustrations of the latest advances in the fabrication of organic, inorganic, and composite hollow fiber membranes are presented. Key findings on the utilization of hollow fiber membranes in microfiltration (MF), nanofiltration (NF), reverse osmosis (RO), forward osmosis (FO), pervaporation, gas and vapor separation, membrane distillation, and membrane contactor are also reported. Moreover, the applications in nuclear waste treatment and biomedical fields such as hemodialysis and drug delivery are emphasized. Subsequently, the emerging R&D areas, precisely on green fabrication and modification techniques as well as sustainable materials for hollow fiber membranes, are highlighted. Last but not least, this review offers invigorating perspectives on the future directions for the design of next-generation hollow fiber membranes for various applications. As such, the comprehensive and critical insights gained in this review are anticipated to provide a new research doorway to stimulate the future development and optimization of hollow fiber membranes.

Enhanced Gas Separation Prowess Using Functionalized Lignin-Free Lignocellulosic Biomass/Polysulfone Composite Membranes

Delignified lignocellulosic biomass was functionalized with amine groups. Then, the pretreated lignin-free date pits cellulose and the amine-functionalized-date pits cellulose (0–5 wt%) were incorporated into a polysulfone polymer matrix to fabricate composite membranes. The amine groups give additional hydrogen bonding to those existing from the hydroxyl groups in the date pits cellulose. The approach gives an efficient avenue to enhance the CO₂ molecules’ transport pathways through the membrane matrix. The interactions between phases were investigated via Fourier transformed infrared spectroscopy (FTIR) and scanning electron microscopy (SEM), whereas pure gases (CO₂ and N₂) were used to evaluate the gas separation performances. Additionally, the thermal and mechanical properties of the fabricated composites were tested. The pure polysulfone membrane achieved an optimum separation performance at 4 Bar. The optimum separation performance for the composite membranes is achieved at 2 wt%. About 32% and 33% increments of the ideal CO₂/N₂ selectivity is achieved for the lignin-free date pits cellulose composite membrane and the amine-functionalized-date pits cellulose composite membrane, respectively.

The utilization of micro-mesoporous carbon-based filler in the P84 hollow fibre membrane for gas separation

This research involved carrying out a unique micro-mesoporous carbon particle incorporation into P84 co-polyimide membrane for improved gas separation performance. The carbon filler was prepared using a hard template method from zeolite and known as zeolite-templated carbon (ZTC). This research aims to study the loading amount of ZTC into P84 co-polyimide toward the gas separation performance. The ZTC was prepared using simple impregnation method of sucrose into hard template of zeolite Y. The SEM result showing a dispersed ZTC particle on the membrane surface and cross-section. The pore size distribution (PSD) of ZTC revealed that the particle consists of two characteristics of micro and mesoporous region. It was noted that with only 0.5 wt% of ZTC addition, the permeability was boosted up from 4.68 to 7.06 and from 8.95 to 13.15 barrer, for CO2 and H2 respectively when compared with the neat membrane. On the other hand, the optimum loading was at 1 wt%, where the membrane received thermal stability boost of 10% along with the 62.4 and 35% of selectivity boost of CO2/CH4 and H2/CH4, respectively. It was noted that the position of the filler on the membrane surface was significantly affecting the gas transport mechanism of the membrane. Overall, the results demonstrated that the addition of ZTC with proper filler position is a potential candidate to be applicable in the gas separation involving CO2 and H2.