Analytical silica monoliths with submicron macropores: current limitations to a direct morphology-column efficiency scaling

Mass Transfer in Hierarchical Silica Monoliths Loaded With Pt in the Continuous-Flow Liquid-Phase Hydrogenation of p-Nitrophenol

Sol-gel-based silica monoliths with hierarchical mesopores/macropores are promising catalyst support and flow reactors. Here, we report the successful preparation of cylindrically shaped Pt-loaded silica monoliths (length: 2 cm, diameter: 0.5 cm) with a variable mean macropore width of 1, 6, 10, or 27 μm at a fixed mean mesopore width of 17 nm. The Pt-loaded monolithic catalysts were housed in a robust cladding made of borosilicate glass for use as a flow reactor. The monolithic reactors exhibit a permeability as high as 2 μm2 with a pressure drop below 9 bars over a flow rate range of 2–20 cm3 min−1 (solvent: water). The aqueous-phase hydrogenation of p-nitrophenol to p-aminophenol with NaBH4 as a reducing agent was used as a test reaction to study the influence of mass transfer on catalytic activity in continuous flow. No influence of flow rate on conversion at a fixed contact time of 2.6 s was observed for monolithic catalysts with mean macropore widths of 1, 10, or 27 µm. As opposed to earlier studies conducted at much lower flow velocities, this strongly indicates the absence of external mass-transfer limitations or stagnant layer formation in the macropores of the monolithic catalysts.

Quantification and Healing of Defects in Atomically Thin Molybdenum Disulfide: Beyond the Controlled Creation of Atomic Defects

Atomically thin 2D materials provide an opportunity to investigate the atomic-scale details of defects introduced by particle irradiation. Once the atomic configuration of defects and their spatial distribution are revealed, the details of the mesoscopic phenomena can be unveiled. In this work, we created atomically small defects by controlled irradiation of gallium ions with doses ranging from 4.94 × 10¹² to 4.00 × 10¹⁴ ions/cm² on monolayer molybdenum disulfide (MoS₂) crystals. The optical signatures of defects, such as the evolution of defect-activated LA-bands and a broadening of the first-order (E' and A'₁) modes, can be studied by Raman spectroscopy. High-resolution scanning transmission electron microscopy (HR-STEM) analysis revealed that most defects are vacancies of few-molybdenum atoms with surrounding sulfur atoms (V_xMo+yS) at a low ion dose. When increasing the ion dose, the atomic vacancies merge and form nanometer-sized holes. Utilizing HR-STEM and image analysis, we propose the estimation of the finite crystal length (L_fc) via the careful quantification of 0D defects in 2D systems through the formula L_fc = 4.41/ηion, where η_ion corresponds to the ion dose. Combining HR-STEM and Raman spectroscopy, the formula to calculate L_fc from Raman features, I(LA)/I(A'₁) = 5.09/L_fc², is obtained. We have also demonstrated an effective route to healing the ion irradiation-induced atomic vacancies by annealing defective MoS₂ in a hydrogen disulfide (H₂S) atmosphere. The H₂S annealing improved the crystal quality of MoS₂ with L_fc greater than the calculated size of the A exciton wave function, which leads to a partial recovery of the photoluminescence signal after its quenching by ion irradiation.

Effect of the polydispersity on the dispersion of polymers through silicas having different morphologies (fully porous and core-shell particles and monoliths)

The effect of the polydispersity of polystyrenes on the dispersion through silicas having different morphologies (fully porous, core-shell particles and monoliths) was investigated. The heights equivalent to a theoretical plate (HETP) of those columns were measured for a small molecule (toluene) and a series of polystyrenes of different sizes in non-adsorbing conditions. The different contributions to the total HETP including polydispersity were determined experimentally. The longitudinal diffusion and the mass transfer resistance term were obtained from peak parking experiments. The eddy dispersion was obtained from models and experiments. The effect of polydispersity on the HETP values (H_poly) can thus be calculated from the total HETP by substraction of the other contributions. The results were compared to the Knox model which surestimates the H_poly values for porous and core-shell particles which is usually explained by an overestimation of the polydispersity index (PDI) given by the manufacturer. The PDI of two polymers (P02, M_w= 690 g.mol^-1 and P03, M_w=1380 g.mol^-1) was verified by liquid chromatography by separating each fraction of the polymer on the silica columns by using adsorbing conditions which are obtained with a mixture of heptane and THF. The PDI obtained are comparable to the PDI given by the manufacturer meaning that the assumptions made by Knox are not entirely valid. A direct method is proposed in this paper in order to determine H_poly. In this method the excess of spreading as compared with a polymer with only one size corresponding to the average size is studied assuming the polymer size distribution is gaussian. The H_poly values obtained by the direct method are comparable to the experimental values.

Quantifying Morphology and Diffusion Properties of Mesoporous Carbon From High-Fidelity 3D Reconstructions

A reliable quantitative analysis in electron tomography, which depends on the segmentation of the three-dimensional reconstruction, is challenging because of constraints during tilt-series acquisition (missing wedge) and reconstruction artifacts introduced by reconstruction algorithms such as the Simultaneous Iterative Reconstruction Technique (SIRT) and Discrete Algebraic Reconstruction Technique (DART). We have carefully evaluated the fidelity of segmented reconstructions analyzing a disordered mesoporous carbon used as support in catalysis. Using experimental scanning transmission electron microscopy (STEM) tomography data as well as realistic phantoms, we have quantitatively analyzed the effect on the morphological description as well as on diffusion properties (based on a random-walk particle-tracking simulation) to understand the role of porosity in catalysis. The morphological description of the pore structure can be obtained reliably both using SIRT and DART reconstructions even in the presence of a limited missing wedge. However, the measured pore volume is sensitive to the threshold settings, which are difficult to define globally for SIRT reconstructions. This leads to noticeable variations of the diffusion coefficients in the case of SIRT reconstructions, whereas DART reconstructions resulted in more reliable data. In addition, the anisotropy of the determined diffusion properties was evaluated, which was significant in the presence of a limited missing wedge for SIRT and strongly reduced for DART.

Hierarchical silica monoliths with submicron macropores as continuous-flow microreactors for reaction kinetic and mechanistic studies in heterogeneous catalysis

The proposed scheme enables academic laboratories to prepare hierarchical silica monoliths as continuous-flow microreactors for kinetic studies in heterogeneous catalysis.

3-Dimensional X-ray microtomography methodology for characterization of monolithic stationary phases and columns for capillary liquid chromatography - A tutorial

In this tutorial we describe a fast, nondestructive, three-dimensional (3-D) view approach to be used in morphology characterization of capillary monoliths and columns by reconstruction from X-ray microtomography (XMT) obtained by acquiring projection images of the sample from a number of different directions. The method comprises imaging acquisition, imaging reconstruction using specific algorithms and imaging analysis by generation of a 3-D image of the sample from radiographic images. The 3-D images show the morphological data for bulk macropore space and skeleton connectivity of the monoliths and were compared with other images from imaging techniques such as scanning electron microscopy (SEM) and field emission scanning electron microscopy (FESEM) and with chromatographic performance. The 3-D XMT methodology is applicable for organic and inorganic capillary chromatographic monolithic materials and it allows the acquisition of many hundreds (in our case 1001 projections) of longitudinal and cross-sectional images in a single session, resolving morphological details with a 3D-view of the monolithic structure, inclusive inside the column in a sectional structure with volume (three dimensions) when compared to the sectional structure area (with only two dimensions) when using SEM and FESEM techniques.

Morphological Properties of Methacrylate-Based Polymer Monoliths: From Gel Porosity to Macroscopic Inhomogeneities

Shaping chemical interfaces of hard and soft matter materials into physical morphologies that guarantee excellent transport properties is of central importance for technologies relying on adsorption, separation, and reaction at the interface. Polymer monoliths with a hierarchically structured pore space, for example, are widely used in flow-driven processes, whose efficiency depends on the morphology of the support material over several length scales. Compared with alternative support structures, particularly silica monoliths, polymer monoliths yield lower efficiency, which suggests a suboptimal morphology. Based on physical reconstruction by serial block-face scanning electron microscopy we evaluate the structural features of a methacrylate-based polymer monolith from the pore scale to the column scale. The morphological data reveal a homogeneous polymer skeleton with a solute-impenetrable core-porous shell architecture and a heterogeneous macropore space that suffers from inhomogeneities at the short-range and the transcolumn scale. Although the morphology of the polymer phase is favorable to efficient mass transport, the performance of the polymer monolith is limited by severe transcolumn gradients in macroporosity and macropore size. We propose to overcome these morphological limitations by pursuing a preparation strategy that involves active rather than passive shaping of the macropore space, for example, by using silica monoliths as templating structures for polymer monolith preparation.

High-performance monoliths in heterogeneous catalysis with single-phase liquid flow

On-line control and monitoring in heterogeneous catalysis utilizing high-performance supports allows rapid screening of intrinsic reaction parameters in continuous-flow mode.

Larger voids in mechanically stable, loose packings of 1.3μm frictional, cohesive particles: Their reconstruction, statistical analysis, and impact on separation efficiency

Lateral transcolumn heterogeneities and the presence of larger voids in a packing (comparable to the particle size) can limit the preparation of efficient chromatographic columns. Optimizing and understanding the packing process provides keys to better packing structures and column performance. Here, we investigate the slurry-packing process for a set of capillary columns packed with C18-modified, 1.3μm bridged-ethyl hybrid porous silica particles. The slurry concentration used for packing 75μm i.d. fused-silica capillaries was increased gradually from 5 to 50mg/mL. An intermediate concentration (20mg/mL) resulted in the best separation efficiency. Three capillaries from the set representing low, intermediate, and high slurry concentrations were further used for three-dimensional bed reconstruction by confocal laser scanning microscopy and morphological analysis of the bed structure. Previous studies suggest increased slurry concentrations will result in higher column efficiency due to the suppression of transcolumn bed heterogeneities, but only up to a critical concentration. Too concentrated slurries favour the formation of larger packing voids (reaching the size of the average particle diameter). Especially large voids, which can accommodate particles from>90% of the particle size distribution, are responsible for a decrease in column efficiency at high slurry concentrations. Our work illuminates the increasing difficulty of achieving high bed densities with small, frictional, cohesive particles. As particle size decreases interparticle forces become increasingly important and hinder the ease of particle sliding during column packing. While an optimal slurry concentration is identified with respect to bed morphology and separation efficiency under conditions in this work, our results suggest adjustments of this concentration are required with regard to particle size, surface roughness, column dimensions, slurry liquid, and external effects utilized during the packing process (pressure protocol, ultrasound, electric fields).

Topological analysis of non-granular, disordered porous media: determination of pore connectivity, pore coordination, and geometric tortuosity in physically reconstructed silica monoliths

Different approaches are applied and compared, which are universally applicable to quantify pore coordination, pore and pore-throat connectivity, and geometric tortuosity.

Assessing structural correlations and heterogeneity length scales in functional porous polymers from physical reconstructions

A general, model-free, quantitative approach to the key morphological properties of a porous polymer monolith is presented. After 3D reconstruction, image-based analysis delivers detailed spatial and spatially correlated information on the structural heterogeneities in the void space and the polymer skeleton. Identified heterogeneities, which limit the monolith's performance in targeted applications, are traced back to the preparation process.

Morphological Analysis of Physically Reconstructed Silica Monoliths with Submicrometer Macropores: Effect of Decreasing Domain Size on Structural Homogeneity

Silica monoliths are increasingly used as fixed-bed supports in separation and catalysis because their bimodal pore space architecture combines excellent mass transport properties with a large surface area. To optimize their performance, a quantitative relationship between morphology and transport characteristics has to be established, and synthesis conditions that lead to a desired morphology optimized for a targeted application must be identified. However, the effects of specific synthesis parameters on the structural properties of silica monoliths are still poorly understood. An important question is how far the macropore and domain size can be reduced without compromising the structural homogeneity. We address this question with quantitative morphological data derived for a set of eight macroporous-mesoporous silica monoliths with an average macropore size (d(macro)) of between 3.7 and 0.1 μm, prepared following an established route involving the sol-gel transition and phase separation. The macropore space of the silica monolith samples is reconstructed using focused ion beam scanning electron microscopy followed by a quantitative assessment of geometrical and topological properties based on chord length distributions (CLDs) and branch-node analysis of the pore network, respectively. We observe a significant increase in structural heterogeneity, indicated by a decrease in the parameter k derived from fitting a k-gamma function to the CLDs, when d(macro) reaches the submicrometer range. The compromised structural homogeneity of silica monoliths with submicrometer macropores could possibly originate from early structural freezing during the competitive processes of sol-gel transition and phase separation. It is therefore questionable if the common approach of reducing the morphological features of silica monoliths into the submicrometer regime by changing the point of sol-gel transition can be successful. Alternative strategies and a better understanding of the involved competitive processes should be the focus of future research.

Synthesis and morphological characterization of phenyl-modified macroporous–mesoporous hybrid silica monoliths

We present a comprehensive approach to characterize the one-pot synthesis, macropore space morphology, and chromatographic performance of phenyl-modified macro–mesoporous silica monoliths.

Morphological analysis of disordered macroporous-mesoporous solids based on physical reconstruction by nanoscale tomography

Solids with a hierarchically structured, disordered pore space, such as macroporous-mesoporous silica monoliths, are used as fixed beds in separation and catalysis. Targeted optimization of their functional properties requires a knowledge of the relation among their synthesis, morphology, and mass transport properties. However, an accurate and comprehensive morphological description has not been available for macroporous-mesoporous silica monoliths. Here we offer a solution to this problem based on the physical reconstruction of the hierarchically structured pore space by nanoscale tomography. Relying exclusively on image analysis, we deliver a concise, accurate, and model-free description of the void volume distribution and pore coordination inside the silica monolith. Structural features are connected to key transport properties (effective diffusion, hydrodynamic dispersion) of macropore and mesopore space. The presented approach is applicable to other fixed-bed formats of disordered macroporous-mesoporous solids, such as packings of mesoporous particles and organic-polymer monoliths.

Correlation of chromatographic performance with morphological features of organic polymer monoliths

Monoliths are considered to be a low pressure alternative to particle packed columns for liquid chromatography (LC). However, the chromatographic performance of organic monoliths, in particular, has still not reached the level of particle packed columns. Since chromatographic performance can be attributed to morphological features of the monoliths, in-situ characterization of the monolith structure in three dimensions would provide valuable information that could be used to help improve performance. In this work, serial sectioning and imaging were performed with a dual-beam scanning electron microscope for reconstruction and quantitative characterization of poly(ethylene glycol) diacrylate (PEGDA) monoliths inside a capillary column. Chord lengths, homogeneity factors, porosities and tortuosities were calculated from three-dimensional (3D) reconstructions of two PEGDA monoliths. Chromatographic efficiency was better for the monolith with smaller mean chord length (i.e., 5.23μm), porosity (i.e., 0.49) and tortuosity (i.e., 1.50) compared to values of 5.90μm, 0.59 and 2.34, respectively, for the other monolithic column. Computational prediction of tortuosity (2.32) was found to be in agreement with the experimentally measured value (2.34) for the same column. The monoliths were found to have significant radial heterogeneity since the homogeneity factor decreased from 5.39 to 4.89 (from center to edge) along the column radius.

A simple microfluidic chip design for fundamental bioseparation

A microchip pressure-driven liquid chromatographic system with a packed column has been designed and fabricated by using poly(dimethylsiloxane) (PDMS). The liquid chromatographic column was packed with mesoporous silica beads of Ia3d space group. Separation of dyes and biopolymers was carried out to verify the performance of the chip. A mixture of dyes (fluorescein and rhodamine B) and a biopolymer mixture (10 kDa Dextran and 66 kDa BSA) were separated and the fluorescence technique was employed to detect the movement of the molecules. Fluorescein molecule was a nonretained species and rhodamine B was attached onto silica surface when dye mixture in deionized water was injected into the microchannel. The retention times for dextran molecule and BSA molecule in biopolymer separation experiment were 45 s and 120 s, respectively. Retention factor was estimated to be 3.3 for dextran and 10.4 for BSA. The selectivity was 3.2 and resolution was 10.7. Good separation of dyes and biopolymers was achieved and the chip design was verified.