Structured microgroove columns as a potential solution to obtain perfectly ordered particle beds

Sealing and Chromatographic Performance of Microgroove Columns

In a recent paper, we introduced the concept of structured microgroove columns as a potential solution to obtain perfectly ordered particle beds for nano- and micro-LC. In this concept, spherical particles are either individually positioned (single layer column) or stacked (multilayer column) in a series of interconnected micromachined pockets. After introducing a suitable method to fill the columns efficiently in a one-particle-per-pocket mode, the present contribution addresses the issue of sealing the filled columns and reports on the first flow tests conducted in a microgroove column device. For this purpose, an adapted set of micromachined columns was filled with 10 μm calibrated silica particles and subsequently anodically bonded to a borofloat top plate. The potential chromatographic performance of this first prototype is determined by injecting a band of fluorescent dye into the unretentive column. Reduced plate heights were higher (hmin = 2 instead of = 1) than theoretically expected, while pressure drop and flow resistance were much closer to the expected value (ϕi,i = 120 versus 130 expected). It is assumed the plate height deviations from theory are due to the fact that the pockets were somewhat oversized (some 75%), creating unnecessary large dead spaces.

Navigating the Landscape of Dry Assembling Ordered Particle Structures: Can Solvents Become Obsolete?

A spur on miniaturized devices led scientists to unravel the fundamental aspects of micro- and nanoparticle assembly to engineer large structures. Primarily, attention is given to wet assembly methods, whereas assembly approaches in which solvents are avoided are scarce. The "dry assembly" strategies can overcome the intrinsic disadvantages that are associated with wet assembly, e.g., the lack of versatility and scalability. This review uniquely summarizes the recent progress made to create highly ordered particle arrays without using a wet environment. Before delving into these methods, the surface interactions (e.g., van der Waals, contact mechanics, capillary, and electrostatics) are elaborated, as a profound understanding and balancing these are a critical aspect of dry assembly. To manipulate these interactions, strategies involving different forces, e.g., mechanical-based, electrical-based, or laser-induced, sometimes in conjunction with pre-templated substrates, are employed to attain ordered colloidal structures. The utilization of the ordered structures obtained without solvents is accompanied by specific examples. Dry assembly methods can aid us in achieving more sustainable assembly processes. Overall, this Review aims to provide an easily accessible resource and inspire researchers, including novices, to broaden dry assembly horizons significantly and close the remaining knowledge gap in the physical phenomena involved in this area.

Toward the Assembly of 2D Tunable Crystal Patterns of Spherical Colloids on a Wafer-Scale

Entering an era of miniaturization prompted scientists to explore strategies to assemble colloidal crystals for numerous applications, including photonics. However, wet methods are intrinsically less versatile than dry methods, whereas the manual rubbing method of dry powders has been demonstrated only on sticky elastomeric layers, hindering particle transfer in printing applications and applicability in analytical screening. To address this clear impetus of broad applicability, we explore here the assembly on nonelastomeric, rigid substrates by utilizing the manual rubbing method to rapidly (≈20 s) attain monolayers comprising hexagonal closely packed (HCP) crystals of monodisperse dry powder spherical particles with a diameter ranging from 500 nm to 10 μm using a PDMS stamp. Our findings elucidate that the tribocharging-induced electrostatic attraction, particularly on relatively stiff substrates, and contact mechanics force between particles and substrates are critical contributors to attain large-scale HCP structures on conductive and insulating substrates. The best performance was obtained with polystyrene and PMMA powder, while silica was assembled only in HCP structures on fluorocarbon-coated substrates under zero-humidity conditions. Finally, we successfully demonstrated the assembly of tunable crystal patterns on a wafer-scale with great control on fluorocarbon-coated wafers, which is promising in microelectronics, bead-based assays, sensing, and anticounterfeiting applications.

Column-Only Band Broadening in a Porous Shell Radially Elongated Pillar Array Column

In the quest for better performing separation media for liquid chromatography, micropillar array columns have received great interest over the past years. While previous research was mainly focused around micropillar array columns (μPACs) filled with cylindrical pillars, this contribution discusses μPACs with rectangular pillars, which, for the first time, have been anodized and hence carry a mesoporous shell. We report on a series of on-chip measurements of the band broadening and flow permeability in a μPAC with very wide radially elongated pillars (3·75 μm) and with an interpillar distance (2 μm) between that of the first (2.5 μm) and second generation (1.25 μm) of cylindrical μPACs. Because of the extreme flow path tortuosity, this type of μPAC can produce very large plate numbers over a short distance. Despite the relatively large interpillar distance, we obtain Hmin = 0.26 μm for a nearly unretained component (phase retention factor, k' ≈ 0.24) and Hmin = 0.79 μm for a retained component with k' ≈ 3. The kinetic performance in terms of separation impedance (Ei = 19) is considerably improved compared to cylindrical pillar μPACs (Ei in range 40-50) and is in excellent agreement with the theoretical value for an open tubular channel with a rectangular cross-section (Ei = 18). This shows that rectangular μPACs can be represented as a parallel bundle of interconnected open-tubular channels.

On-Chip Comparison of the Performance of First- and Second-Generation Micropillar Array Columns

Because of its dimensions, the recently introduced micropillar array columns are most suited for high-efficiency liquid chromatography separations in proteomics. Unlike the packed bed columns and capillary-based column formats, the micropillar array concept still has significant room to progress in terms of the reduction of its characteristic size (i.e., pillar diameter and interpillar distance) to open the road to even higher-efficiency separations and their applications. We report here on the on-chip comparison between first-generation (Gen 1) and second-generation (Gen 2) micropillar array columns wherein the pillar and interpillar size have been halved. Because of the on-chip measurements, the observed plate heights H represent the fundamental band broadening, devoid of any extra-column band-broadening effects. The observed reduction of H with a factor of 2 around the uopt-velocity and with a factor of 4 in the C-term dominated regime of the van Deemter-curve is in full agreement with the theoretically expected gain. This shows the pillar and interpillar size reduction could be effectuated without affecting the theoretical separation potential of the micropillar arrays. Compared to Gen 1, Gen 2 offers a 4-fold reduction of the required analysis time around the optimal velocity and about a 16-fold reduction in the C-term-dominated range.