The flotation and adsorption of mixed collectors on oxide and silicate minerals

Molecular Dynamics Simulation Study on the Interactions of Mixed Cationic/Anionic Collectors on Muscovite (001) Surface in Aqueous Solution

In this study, the adsorption mechanisms of dodecylamine hydrochloride(DDAHC), sodium dodecyl sulfate (SDS), sodium dodecyl benzene sulfonate(SDBS), and their mixed anionic/cationic collectors at ten different molar ratios on a muscovite (Mcv) surface in neutral aqueous solution were assessed by molecular dynamics simulations (MDS). According to the snapshot, interaction energy, radial distribution function (RDF), and density profile between the Mcv surface and collector molecules, the individual DDAHC collector was an effective collector for the flotation of Mcv. The molar ratio of anionic/cationic collectors was determined to be an essential factor in the flotation recovery of Mcv. The DDAHC collector was involved in the adsorption of the mixed anionic/cationic collectors on the Mcv (001) surface, whereas SDS and SDBS collectors were co-adsorbed with DDAHC. The mixed cationic/anionic collector showed the best adsorption on the Mcv surface in a molar ratio of 2. Additionally, SDBS, which has one more benzene ring than SDS, was more likely to form spherical micelles with DDAHC, thus resulting in better adsorption on the Mcv surface. The results of micro-flotation experiments indicated that the DDAHC collector could improve the flotation recovery of Mcv in neutral aqueous solution, which was in agreement with MDS-derived findings. In conclusion, DDAHC alone is the optimum collector for Mcv flotation under the neutral aqueous conditions, while the mixture of DDAHC and SDBS collectors (molar ratio = 2:1) exhibits the similar flotation performance.

Surfactant Adsorption to Gypsum Surfaces and the Effects on Solubility in Aqueous Solutions

Vibrational sum frequency generation (VSFG) spectroscopy, conductometric titration measurements, and EDX elemental mapping were used to examine surfactant adsorption to the gypsum (010) surface and assess the effects of surfactant adsorption on gypsum solubility in aqueous solutions. Sodium dodecyl sulfate (SDS) and dodecyltrimethylammonium chloride (DTAC) were used as anionic and cationic surfactants, respectively. Gypsum/SDS interactions result in an ordered precipitate layer on the gypsum surface after water evaporation; gypsum/DTAC interaction did not show a similar effect, despite exposure of gypsum to equivalent amounts of surfactant. VSFG spectra showed that SDS molecules adsorb with their chains parallel to the gypsum surface; spectra from gypsum surfaces treated with DTAC, however, showed no measurable response, implying that these surfactants form disorganized aggregates with no polar ordering. Vibrational data were supported by independent EDX measurements that show a uniform distribution of SDS across the gypsum surface. In contrast, element-specific EDX images showed that DTAC clustered in tightly localized patches that left most of the gypsum surface exposed. The uniform adsorption of SDS on the gypsum surface suppresses long-term dissolution up to 40% when compared to samples exposed to DTAC. Gypsum samples in DTAC-containing solutions lose approximately the same amount of material to dissolution as samples immersed in pure water.

Influence of ultrasound pre-treatment on ilmenite surface chemical properties and collectors' adsorption behaviour

In this study, we used flotation tests, Fourier transform infrared spectroscopy (FTIR), zeta potential, X-ray photoelectron spectroscopy (XPS), and microcalorimetry measurements to investigate the flotation and possible adsorption mechanisms of the ilmenite surface before and after ultrasonic pre-treatment. Flotation results show that under optimum conditions, the promotion effect of sonication on ilmenite is remarkable. The maximum recovery is 89.54% for ultrasonicated ilmenite at a pH of 4-5. For pH of 8-9, recovery increased again to 66.34%. Microcalorimetry indicates that the adsorption-driven heat release (-Q_ads) is higher for ultrasonicated ilmenite than for raw one. After pre-treatment, the iso-electric point (IEP) changed from pH 6.2 to pH 4.2. FTIR spectra and zeta potential measurements indicated that metal ions as active sites on the ilmenite surface are probably changed by the ultrasonic treatment. XPS analysis shows that ultrasonic treatment can promotes the oxidation of Fe²⁺ to Fe³⁺ and improves the solubilization of Ca²⁺ and Mg²⁺ in the pH range of 4-5. Under weakly alkaline condition, ultrasound also can make Ca²⁺ and Mg²⁺ re-absorb onto the ilmenite surface as main active sites.

The effect of molecular assembly between collectors and inhibitors on the flotation of pyrite and talc

In the flotation process, the traditional dosing sequence is to add an inhibitor first, followed by a collector. However, in the sorting process of copper sulfide ore, this method of dosing does not effectively separate sulfide minerals and layered magnesium silicate minerals. In this study, the effect of adding a guar gum (as an inhibitor) and potassium amyl xanthate (as a collector, shortened as PAX) sequence to the flotation separation of pyrite and talc was investigated by micro-flotation tests, adsorption amount measurements, contact angle measurement and FT-IR analysis. The results show that the collector only adsorbs on the pyrite surface, while the inhibitor has a strong adsorption capacity on the pyrite and talc surface. Through the change of the order of the flotation reagent addition, PAX preferentially adsorbs on the pyrite surface, thereby preventing guar gum from adsorbing on the pyrite surface and achieving the selective inhibition of talc by guar gum. This study will help in understanding the molecular assembly between collectors and inhibitors to further treat complex copper sulfide nickel ore.

Use of Sodium Hexametaphosphate and Citric Acid Mixture as Depressant in the Flotation Separation of Scheelite from Calcite

The floatability of scheelite and calcite in the presence of single depressant (SHMP or H3Cit) and mixed depressant (SHMP/H3Cit) was studied by microflotation experiments and artificial mixed mineral experiments. Solution chemical calculation, zeta potential tests, thermodynamic analysis and XPS analysis were used to explain the relevant depressive mechanism. Mixed depressant (SHMP/H3Cit) exhibited excellent selective depressive effect on calcite. The optimal molar ratio of SHMP to H3Cit was 1:4. The depressant SHMP and H3Cit can be chemically bonded with Ca2+ to form CaHPO4 and Ca3(Cit)2 at pH 8. The CaHPO4 was more easily formed than Ca3(Cit)2 on the mineral surface, which indicated that the depressive effect of SHMP was stronger than H3Cit. The SHMP and H3Cit of the mixed depressant were co-adsorbed on the calcite surface, while the H3Cit of the mixed depressant was weakly adsorbed on the scheelite surface. The mixed depressant can significantly improve the separation efficiency of scheelite from calcite.

Analysis of the Application Potential of Coffee Oil as an Ilmenite Flotation Collector

Coffee grounds are the most significant production waste in the coffee industry and contain about 15% coffee oil. Coffee oil is rich in fatty acids and polyphenols, which have great application potential in the flotation of oxidized minerals. In this study, coffee oil as a green flotation collector for ilmenite was investigated by micro-flotation, zeta potential measurement, and foam stability analysis. The results of zeta potential reveal that both coffee oil and MOH can be adsorbed on the ilmenite surface at pH 6.7, and the chemical adsorption mode is dominant. However, when the pH is 2.8, the adsorption capacity of coffee oil on the ilmenite surface is much larger than that of MOH. The pH value of the pulp has little effect on the foam properties in the coffee oil solution and has a great influence on the foaming performance and foam stability of the MOH solution. When coffee oil is used as a collector, the grade of TiO2 in ilmenite concentrate is increased from 21.68% to 46.83%, and the recovery is 90.22%, indicating that the potential of coffee oil in the application of ilmenite flotation is large.

Anisotropic surface chemistry properties and adsorption behavior of silicate mineral crystals

Anisotropic surface properties of minerals play an important role in a variety of fields. With a focus on the two most intensively investigated silicate minerals (i.e., phyllosilicate minerals and pegmatite aluminosilicate minerals), this review highlights the research on their anisotropic surface properties based on their crystal structures. Four surface features comprise the anisotropic surface chemistry of minerals: broken bonds, energy, wettability, and charge. Analysis of surface broken bond and energy anisotropy helps to explain the cleavage and growth properties of mineral crystals, and understanding surface wettability and charge anisotropy is critical to the analysis of minerals' solution behavior, such as their flotation performance and rheological properties. In a specific reaction, the anisotropic surface properties of minerals are reflected in the adsorption strengths of reagents on different mineral surfaces. Combined with the knowledge of mineral crushing and grinding, a thorough understanding of the anisotropic surface chemistry properties and the anisotropic adsorption behavior of minerals will lead to the development of effective relational models comprising their crystal structure, surface chemistry properties, and targeted reagent adsorption. Overall, such a comprehensive approach is expected to firmly establish the connection between selective cleavage of mineral crystals for desired surfaces and designing novel reagents selectively adsorbed on the mineral surfaces. As tools to characterize the anisotropic surface chemistry properties of minerals, DLVO theory, atomic force microscopy (AFM), and molecular dynamics (MD) simulations are also reviewed.

A review of the surface features and properties, surfactant adsorption and floatability of four key minerals of diasporic bauxite resources

Diasporic bauxite represents one of the major aluminum resources. Its upgrading for further processing involves a separation of diaspore (the valuable mineral) from aluminosilicates (the gangue minerals) such as kaolinite, illite, and pyrophyllite. Flotation is one of the most effective ways to realize the upgrading. Since flotation is a physicochemical process based on the difference in the surface hydrophobicity of different components, determining the adsorption characteristics of various flotation surfactants on the mineral surfaces is critical. The surfactant adsorption properties of the minerals, in turn, are controlled by the surface chemistry of the minerals, while the latter is related to the mineral crystal structures. In this paper, we first discuss the crystal structures of the four key minerals of diaspore, kaolinite, illite, and pyrophyllite as well as the broken bonds on their exposed surfaces after grinding. Next, we summarize the surface chemistry properties such as surface wettability and surface electrical properties of the four minerals, and the differences in these properties are explained from the perspective of mineral crystal structures. Then we review the adsorption mechanism and adsorption characteristics of surfactants such as collectors (cationic, anionic, and mixed surfactants), depressants (inorganic and organic), dispersants, and flocculants on these mineral surfaces. The separation of diaspore and aluminosilicates by direct flotation and reverse flotation are reviewed, and the collecting properties of different types of collectors are compared. Furthermore, the abnormal behavior of the cationic flotation of kaolinite is also explained in this section. This review provides a strong theoretical support for the optimization of the upgrading of diaspore bauxite ore by flotation and the early industrialization of the reverse flotation process.

Direct growth of lithium magnesium silicate nanotubes on a glass slide

A novel, facile, one-step hydrothermal method for the direct growth of lithium magnesium silicate (hectorite) nanotubes on a silicate glass slide has been developed.