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Skondras-Giousios D, Karmiris-Obratański P, Jarosz M, Markopoulos AP. Investigation of the Influence of Machining Parameters and Surface Roughness on the Wettability of the Al6082 Surfaces Produced with WEDM. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1689. [PMID: 38612202 PMCID: PMC11012262 DOI: 10.3390/ma17071689] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/20/2024] [Revised: 03/24/2024] [Accepted: 04/04/2024] [Indexed: 04/14/2024]
Abstract
Electrical Discharge Machining (EDM) is a non-conventional machining technique, capable of processing any kind of conductive material. Recently, it has been successfully utilized for producing hydrophobic characteristics in inherently hydrophilic metallic materials. In this work, Wire Electrical Discharge Machining (WEDM) was utilized for producing hydrophobic characteristics on the surface of the aluminum alloy 6082, and various parameters that can affect wettability were investigated. Adopting an orthogonal Taguchi approach, the effects of the process parameter values of peak current, pulse-on time, and gap voltage on the contact angles of the machined surfaces were investigated. After machining, all samples were observed to have obtained hydrophobic properties, reaching contact angles up to 132°. The peak current was identified as the most influential parameter regarding the contact angle, while the gap voltage was the less influential parameter. A contact angle variation of 30° was observed throughout different combinations of machining parameters. Each combination of the machining parameters resulted in a distinct surface morphology. The samples with moderate roughness values (3.4 μm > Sa > 5.7 μm) were found to be more hydrophobic than the samples with high or low values, where the contact angle was measured under 115°. In addition, the finite element modeling of the experimental setup, with parametric surfaces of uniform random and Perlin noise types of roughness, was implemented. Time dependent simulations coupling phase field and laminar flow for the modelingof the wetting of surfaces with different surface roughness characteristics showed that an increase in the Sa roughness and total wetted area can lead to an increase in the contact angle. The combination of experimental and computational results suggests that the complexity of the wettability outcomes of aluminum alloy surfaces processed with WEDM lies in the interplay between variations of the surface chemical composition, roughness, micro/nano morphology, and the surface capability of forming a composite air/water interface.
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Affiliation(s)
- Dimitrios Skondras-Giousios
- Laboratory of Manufacturing Technology, School of Mechanical Engineering, National Technical University of Athens, 15780 Athens, Greece;
| | - Panagiotis Karmiris-Obratański
- Advanced Manufacturing Laboratory, Department of Manufacturing Systems, Faculty of Mechanical Engineering and Robotics, AGH University of Krakow, 30-059 Krakow, Poland;
| | - Magdalena Jarosz
- Department of Physical Chemistry & Electrochemistry, Faculty of Chemistry, Jagiellonian University, Gronostajowa 2, 30-387 Krakow, Poland;
| | - Angelos P. Markopoulos
- Laboratory of Manufacturing Technology, School of Mechanical Engineering, National Technical University of Athens, 15780 Athens, Greece;
- Advanced Manufacturing Laboratory, Department of Manufacturing Systems, Faculty of Mechanical Engineering and Robotics, AGH University of Krakow, 30-059 Krakow, Poland;
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Sun J, Gao F, Hu J, Qi Z, Huang Y, Guo Y, Chen Y, Wei J, Zhang H, Pang Q, Wang H, Zhang X. Superhydrophilic and oleophobic sponges prepared based on Mussel-Inspired chemistry for efficient oil-water separation. Chem Asian J 2024:e202300962. [PMID: 38214502 DOI: 10.1002/asia.202300962] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/01/2023] [Revised: 12/21/2023] [Accepted: 01/08/2024] [Indexed: 01/13/2024]
Abstract
Superhydrophilic/oleophobic materials are considered to be the best materials for achieving oil-water separation, but their preparation is difficult and the existing methods are not universal. In this paper, a two-step modification strategy was used to prepare superhydrophilic/oleophobic sponges by adjusting the polar and nonpolar components of the materials using mussel-inspired chemistry. While remaining superhydrophilic, the modified sponge surface has a maximum contact angle of 135° with different oils in air. The modified sponge exhibited superoleophobicity in water, and the contact angle of oil could reach more than 150°. In addition, the modified sponges were also reusable, chemically stable, and mechanically durable. Its oil-water separation flux was up to 24900 Lm-2 h-1 bar-1 , and the separation efficiency was above 97 %. We believe that this method will provide an environmentally friendly and efficient way to prepare the superhydrophilic/oleophobic materials.
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Affiliation(s)
- Jianteng Sun
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Environmental Science and Engineering, Tiangong University, Tianjin, 300387, China
- Cangzhou Institute of Tiangong University, Cangzhou, 061000, China
| | - Feng Gao
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Environmental Science and Engineering, Tiangong University, Tianjin, 300387, China
| | - Jingwen Hu
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Chemical Engineering and Technology, Tiangong University, Tianjin, 300387, China
| | - Zhixian Qi
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Chemical Engineering and Technology, Tiangong University, Tianjin, 300387, China
| | - Yue Huang
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Environmental Science and Engineering, Tiangong University, Tianjin, 300387, China
- Cangzhou Institute of Tiangong University, Cangzhou, 061000, China
| | - Yonggui Guo
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Chemical Engineering and Technology, Tiangong University, Tianjin, 300387, China
- Cangzhou Institute of Tiangong University, Cangzhou, 061000, China
| | - Ying Chen
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Chemical Engineering and Technology, Tiangong University, Tianjin, 300387, China
- Cangzhou Institute of Tiangong University, Cangzhou, 061000, China
| | - Junfu Wei
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Environmental Science and Engineering, Tiangong University, Tianjin, 300387, China
- Cangzhou Institute of Tiangong University, Cangzhou, 061000, China
| | - Huan Zhang
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Environmental Science and Engineering, Tiangong University, Tianjin, 300387, China
| | - Qianchan Pang
- Research Center of Modern Analysis Technology, Tianjin University of Science & Technology, Tianjin, 300457, China
| | - Huicai Wang
- State Key Laboratory of Separation Membranes and Membrane Processes, Tiangong University, Tianjin, 300387, China
- School of Chemical Engineering and Technology, Tiangong University, Tianjin, 300387, China
- Cangzhou Institute of Tiangong University, Cangzhou, 061000, China
| | - Xiaoqing Zhang
- Research Center of Modern Analysis Technology, Tianjin University of Science & Technology, Tianjin, 300457, China
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Liu D, Liu R, Cao L, Wang L, Saeed S, Wang Z, Bryanston-Cross P. Superhydrophobic Antifrosting 7075 Aluminum Alloy Surface with Stable Cassie-Baxter State Fabricated through Direct Laser Interference Lithography and Hydrothermal Treatment. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:950-959. [PMID: 38110298 DOI: 10.1021/acs.langmuir.3c03144] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/20/2023]
Abstract
Frost formation and accumulation can have catastrophic effects on a wide range of industrial activities. Hence, a dual-scale surface with a stable Cassie-Baxter state is developed to mitigate the frosting problem by utilizing direct laser interference lithography assisted with hydrothermal treatment. The high Laplace pressure tolerance under the evaporation stimulus and prolonged Cassie-Baxter state maintenance under the condensation stimulus demonstrate the stable Cassie-Baxter state. The dual-scale surface exhibits a lengthy frost-delaying time of up to 5277 s at -7 °C due to the stable Cassie-Baxter state. The self-removal of frost is achieved by promoting the mobility of frost melts driven by the released interfacial energy. In addition, the dense flocculent frost layer is observed on the single-scale micro surface, whereas the sparse pearl-shaped frost layer with many voids is obtained on the dual-scale surface. This work will aid in understanding the frosting process on various-scale superhydrophobic surfaces and in the design of antifrosting surfaces.
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Affiliation(s)
- Dongdong Liu
- International Research Centre for Nano Handling and Manufacturing of China, Changchun University of Science and Technology, Changchun 130022, China
- Centre for Opto/Bio-Nano Measurement and Manufacturing, Zhongshan Institute of Changchun University of Science and Technology, Zhongshan 528437, China
| | - Ri Liu
- International Research Centre for Nano Handling and Manufacturing of China, Changchun University of Science and Technology, Changchun 130022, China
- Centre for Opto/Bio-Nano Measurement and Manufacturing, Zhongshan Institute of Changchun University of Science and Technology, Zhongshan 528437, China
| | - Liang Cao
- International Research Centre for Nano Handling and Manufacturing of China, Changchun University of Science and Technology, Changchun 130022, China
| | - Lu Wang
- International Research Centre for Nano Handling and Manufacturing of China, Changchun University of Science and Technology, Changchun 130022, China
| | - Sadaf Saeed
- International Research Centre for Nano Handling and Manufacturing of China, Changchun University of Science and Technology, Changchun 130022, China
| | - Zuobin Wang
- International Research Centre for Nano Handling and Manufacturing of China, Changchun University of Science and Technology, Changchun 130022, China
- Centre for Opto/Bio-Nano Measurement and Manufacturing, Zhongshan Institute of Changchun University of Science and Technology, Zhongshan 528437, China
- JR3CN & IRAC, University of Bedfordshire, Luton LU1 3JU, U.K
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