Understanding the gas transport in porous catalyst layers by using digital reconstruction techniques

X-ray Tomography Applied to Electrochemical Devices and Electrocatalysis

X-ray computed tomography (CT) is a nondestructive three-dimensional (3D) imaging technique used for studying morphological properties of porous and nonporous materials. In the field of electrocatalysis, X-ray CT is mainly used to quantify the morphology of electrodes and extract information such as porosity, tortuosity, pore-size distribution, and other relevant properties. For electrochemical systems such as fuel cells, electrolyzers, and redox flow batteries, X-ray CT gives the ability to study evolution of critical features of interest in ex situ, in situ, and operando environments. These include catalyst degradation, interface evolution under real conditions, formation of new phases (water and oxygen), and dynamics of transport processes. These studies enable more efficient device and electrode designs that will ultimately contribute to widespread decarbonization efforts.

The Anatomy of Amorphous, Heterogeneous Catalyst Pellets

This review focuses on disordered, or amorphous, porous heterogeneous catalysts, especially those in the forms of pellets and monoliths. It considers the structural characterisation and representation of the void space of these porous media. It discusses the latest developments in the determination of key void space descriptors, such as porosity, pore size, and tortuosity. In particular, it discusses the contributions that can be made by various imaging modalities in both direct and indirect characterisations and their limitations. The second part of the review considers the various types of representations of the void space of porous catalysts. It was found that these come in three main types, which are dependent on the level of idealisation of the representation and the final purpose of the model. It was found that the limitations on the resolution and field of view for direct imaging methods mean that hybrid methods, combined with indirect porosimetry methods that can bridge the many length scales of structural heterogeneity and provide more statistically representative parameters, deliver the best basis for model construction for understanding mass transport in highly heterogeneous media.

Porosity and Structure of Hierarchically Porous Ni/Al2O3 Catalysts for CO2 Methanation

CO2 methanation is often performed on Ni/Al2O3 catalysts, which can suffer from mass transport limitations and, therefore, decreased efficiency. Here we show the application of a hierarchically porous Ni/Al2O3 catalyst for methanation of CO2. The material has a well-defined and connected meso- and macropore structure with a total porosity of 78%. The pore structure was thoroughly studied with conventional methods, i.e., N2 sorption, Hg porosimetry, and He pycnometry, and advanced imaging techniques, i.e., electron tomography and ptychographic X-ray computed tomography. Tomography can quantify the pore system in a manner that is not possible using conventional porosimetry. Macrokinetic simulations were performed based on the measures obtained by porosity analysis. These show the potential benefit of enhanced mass-transfer properties of the hierarchical pore system compared to a pure mesoporous catalyst at industrially relevant conditions. Besides the investigation of the pore system, the catalyst was studied by Rietveld refinement, diffuse reflectance ultraviolet-visible (DRUV/vis) spectroscopy, and H2-temperature programmed reduction (TPR), showing a high reduction temperature required for activation due to structural incorporation of Ni into the transition alumina. The reduced hierarchically porous Ni/Al2O3 catalyst is highly active in CO2 methanation, showing comparable conversion and selectivity for CH4 to an industrial reference catalyst.