The preparation of polyaniline waterborne latex nanoparticles and their films with anti-corrosivity and semi-conductivity

Taking Advantage of Phosphate Functionalized Waterborne Acrylic Binders to Get Rid of Inhibitors in Direct-to-Metal Paints

In this paper, two phosphate functionalized acrylic binders are formulated to yield direct-to-metal paints without using corrosion inhibitors. The difference between both binders is the addition of polystearylacrylate crystalline nanodomains in one of them, and an amorphous methyl methacylate-co-butyl acrylate copolymer in the other. The water sensitivity, mechanical stability, adhesion, and the performance of the paints against corrosion (high humidity resistance, accelerated weathering, and salt-spray tests) are assessed and compared with a DTM paint formulated from a commercial binder. The performance of both phosphate functionalized paints formulated without corrosion inhibitors in high humidity and weathering tests is superior to the commercial DTM paint formulated without corrosion inhibitors and similar to the DTM paint formulated with them. Furthermore, the paint based on the amorphous copolymer binder provides significantly good performance in the salt spray test (even superior to that of the DTM paint formulated with corrosion inhibitors).

A metal-lustrous porphyrin foil

A metal-lustrous self-standing film, named "porphyrin foil", was formed from a glass-forming polymeric porphyrin. The amorphous glass nature of the porphyrin foil played a key role in spontaneously producing a smooth surface. Its sharp contrast in intense absorption and specular reflection of light at each wavelength provided a brilliant metallic lustre.

Synthesis of a Conducting Nanocomposite by Intercalative Copolymerisation of Furan and Aniline in Montmorillonite

Herein, we describe the synthesis of polyfuran, polyaniline, and their copolymer nanocomposites by in-situ oxidative polymerisation of corresponding monomers in the presence of montmorillonite, using ammonium persulfate as an oxidant. The obtained nanocomposites were characterised by Fourier-transform infrared spectroscopy, X-ray diffraction analysis, and UV-vis spectroscopy.

Dispersion and soap-free emulsion polymerization of tert-butyl acrylate with the living character and controlled particle size mediated by cobalt porphyrin

Living radical polymerization (LRP) of tert-butyl acrylate (tBA) was carried out via the dispersion and soap-free emulsion polymerization mediated by cobalt porphyrin [cobalt tetramethoxyphenylporphyrin, (TMOP)Co(ii)].

Preparation of functionalized cotton based on laccase-catalyzed synthesis of polyaniline in perfluorooctanesulfonate acid potassium salt (PFOS) template

Functionalized cotton, obtained from laccase-catalyzed synthesis of polyaniline in perfluorooctanesulfonate acid potassium salt (PFOS) templates, possessed special electro-optical properties and variable wettability.

Preparation and characterization emulsion of PANI-TiO2 nanocomposite and its application as anticorrosive coating

Emulsion nanoparticles of polyaniline (PANI) were synthesized in the aqueous media by using hydroxylpropylcellulose (HPC) as a stabilizer and ammonium persulfate as an oxidant in the presence of TiO2 with nanometer size. New poly(vinyl acetate) (PVAc) coating over carbon steel was prepared by addition of emulsion nanoparticles in different concentrations (1%, 2% and 1.5%) in PVAc as the major matrix. The Tafel plot records were used for the definition of potential and corrosion current (Icorr). Nanoparticles were characterized and compared by X-ray diffraction (XRD), thermal gravimetric analysis (TGA), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). By adding TiO2, the thermal stability of the nanocomposite increased. A small size of colloidal particles prevented the precipitation of conducting polymer particles and led to better dispersion of nanocomposites in the matrix of the PVAc binder; therefore, the paint was homogeneous and anticorrosion properties of the coating increased. According to the results, 1.5% of PANI-TiO2 nanocomposite in PVAc has a much lower Icorr in NaCl aqueous solution and 2% of PANI-TiO2 nanocomposite in PVAc has the best corrosion protection in HCl.

Conductive cotton prepared by polyaniline in situ polymerization using laccase

The high-redox-potential catalyst laccase, isolated from Aspergillus, was first used as a biocatalyst in the oxidative polymerization of water-soluble conductive polyaniline, and then conductive cotton was prepared by in situ polymerization under the same conditions. The polymerization of aniline was performed in a water dispersion of sodium dodecylbenzenesulfonate (SDBS) micellar solution with atmospheric oxygen serving as the oxidizing agent. This method is ecologically clean and permits a greater degree of control over the kinetics of the reaction. The conditions for polyaniline synthesis were optimized. Characterizations of the conducting polyaniline and cotton were carried out using Fourier transform infrared spectroscopy, UV-vis spectroscopy, cyclic voltammetry, the fabric induction electrostatic tester, and the far-field EMC shielding effectiveness test fixture.

Polyaniline and poly(m‐toluidine) prepared by inverse emulsion pathway as corrosion inhibitors in surface coatings

Purpose

The purpose of the paper is to examine the synthesis of polyaniline (PAn) and poly(m‐toluidine) (PmT) via an inverse emulsion polymerisation pathway and evaluate of the synthesised polymers as corrosion inhibitors for steel protection in surface coatings.

Design/methodology/approach

PAn and PmT were prepared by inverse emulsion polymerisation using ammonium persulphate as an initiator and sodium dodecylbenzene sulphonate (SDBS) as an emulsifier. Spectrophotometric measurements were conducted to characterise the prepared polymers. Latex paint formulations were prepared and dry paint films were evaluated for their physical, mechanical and corrosion protection performance.

Findings

The prepared conducting polymers of PAn and PmT are good candidates for enhancing the corrosion protection of steel. They showed good performance as corrosion inhibitors in latex paints without bad side effects on the physico‐mechanical properties of paint films.

Practical implications

Recent advances in corrosion protection of steel by coatings via inverse emulsion polymerisation of aniline and m‐toluidine have improved performance of anti‐corrosive water‐borne paints. Using formulations based on this new technology, offer uncompromised high performance eco‐friendly anti‐corrosive water‐borne systems that answer the future industrial demands from the economical and environmental points of view.

Originality/value

PAn and PmT prepared by inverse emulsion polymerisation showed promising results as corrosion inhibitors for steel protection. The polymerisation process was conducted in water (emulsion polymerisation) and the polymer lattices were incorporated in water borne paints from ecological and economical points of view.

Facile Synthesis and Optimization of Conductive Copolymer Nanoparticles and Nanocomposite Films from Aniline with Sulfodiphenylamine

A new series of electrically conductive pure copolymer nanoparticles was facilely synthesized by using oxidative polymerization of aniline (AN) and sodium diphenylamine-4-sulfonate (SDP) in acidic media in the absence of stabilizer. The variation of the structure of the copolymer particles was comprehensively studied by carefully choosing several important parameters, such as the comonomer ratio, oxidant/monomer ratio, polymerization time and temperature, monomer concentration, acidic medium, and oxidant species. Analytical techniques used include IR and UV-visible spectroscopy, X-ray diffraction, laser particle analysis, atomic force microscopy, and transmission electron microscopy. It was found that the particle size varied significantly with the above-mentioned polymerization parameters, only changes in the salt concentration in the aqueous testing solution had no noticeable effect. The polymerization conditions were optimized for the formation of copolymer nanoparticles with sought-after properties. The doped copolymer particles of AN/SDP (50:50) at an oxidant/monomer molar ratio of 0.5 exhibit a minimum length of 50 nm and a minimum diameter of 44 nm. The bulk electrical conductivity of the copolymer particles increases greatly from 5.90x10(-4) to 1.15x10(-2) S cm(-1) with increasing AN content. Compared with barely soluble polyaniline, the copolymers exhibit a remarkably enhanced solubility in most solvents, including NH4OH and even water, due to the presence of the hydrophilic sulfonic groups. Nanocomposite films of the nanoparticles and cellulose diacetate exhibit a percolation threshold of down to 0.1 wt %, at which the film retains 98% of the transparency, 94% of the strength, and 5x10(7) times the conductivity of a pure cellulose diacetate film.