Selective removal of particle cores to fabricate manganese carbonate hollow spheres and composite microcapsules

Epitaxy of Rhodochrosite (MnCO3) on Muscovite Mica and Its Relation with Calcite (CaCO3)

The flatness of muscovite mica makes it a convenient substrate to study epitaxy. We have analyzed the growth of rhodochrosite (MnCO₃) crystals in solution and on muscovite mica. Growth at high supersaturations occurs via the formation of amorphous MnCO₃, which over time transforms into the crystalline form. In the presence of muscovite mica, epitaxial rhodochrosite crystals with a size of approximately 1 μm form. These crystals are kinetically roughened, because of the high supersaturation. The lattice match between MnCO₃ and muscovite was found not to be the main reason for epitaxy. If the growth experiment is performed twice, the original epitaxial MnCO₃ crystals are overgrown by many small crystallites. Similarly, spherical MnCO₃ crystals with many overgrown facets can be formed on a muscovite surface that is exposed to humidity or by using a higher MnCO₃ supersaturation. A comparison with calcite shows that epitaxy strongly depends on initial supersaturation for both carbonates. In contrast to previous studies, we find that at the right supersaturation, epitaxial calcite crystal growth is possible on freshly cleaved muscovite.

Albumin Submicron Particles with Entrapped Riboflavin-Fabrication and Characterization

Although riboflavin (RF) belongs to the water-soluble vitamins of group B, its solubility is low. Therefore, the application of micro-formulations may help to overcome this limiting factor for the delivery of RF. In this study we immobilized RF in newly developed albumin submicron particles prepared using the Co-precipitation Crosslinking Dissolution technique (CCD-technique) of manganese chloride and sodium carbonate in the presence of human serum albumin (HSA) and RF. The resulting RF containing HSA particles (RF-HSA-MPs) showed a narrow size distribution in the range of 0.9 to 1 μm, uniform peanut-like morphology, and a zeta-potential of -15 mV. In vitro release studies represented biphasic release profiles of RF in a phosphate buffered saline (PBS) pH 7.4 and a cell culture medium (RPMI) 1640 medium over a prolonged period. Hemolysis, platelet activation, and phagocytosis assays revealed a good hemocompatibility of RF-HSA-MPs.

Layer-by-layer hollow photosensitizer microcapsule design via a manganese carbonate hard template for photodynamic therapy in cells

BACKGROUND

Microcapsules fabricated using layer-by-layer self-assembly have unique properties, making them attractive for drug delivery applications. The technique has been improved, allowing the deposition of multiple layers of oppositely charged polyelectrolytes on spherical, colloidal templates. These templates can be decomposed by coating multiple layers, resulting in hollow shells. In this paper, we describe a novel drug delivery system for loading photosensitizer drugs into hollow multilayered microcapsules for photoprocess applications.

METHODS

Manganese carbonate particles were prepared by mixing NH₄HCO₃ and MnSO₄ and performing consecutive polyelectrolyte adsorption processes onto these templates using poly-(sodium 4-styrene sulfonate) and poly-(allylamine hydrocholoride). A photosensitizer was also incorporated into the layers. Hollow spheres were fabricated by removing the cores in the acidic solution. The hollow, multilayered microcapsules were studied by scanning electron microscopy, steady-state, and time-resolved techniques. Their biological activity was evaluated in vitro with cancer cells using a conventional MTT assay.

RESULTS

The synthesized CaCO₃ microparticles were uniform, non-aggregated, and highly porous spheres. The phthalocyanine derivatives loaded in the microcapsules maintained their photophysical behaviour after encapsulation. The spectroscopic results presented here showed excellent photophysical behaviour of the studied drug. We observed a desirable increase in singlet oxygen production, which is favourable for the PDT protocol. Cell viability after treatment was determined and the proposed microcapsules caused 80% cell death compared to the control.

CONCLUSIONS

The results demonstrate that photosensitizer adsorption into the CaCO₃ microparticle voids together with the layer-by-layer assembly of biopolymers provide a method for the fabrication of biocompatible microcapsules for use as biomaterials.

Structure and properties of hybrid biopolymer particles fabricated by co-precipitation cross-linking dissolution procedure

The Co-precipitation Crosslinking Dissolution technique (CCD-technique) allows a few-steps fabrication of particles composed of different biopolymers and bioactive agents under mild conditions. Morphology and properties of the fabricated biopolymer particles depend on the fabrication conditions, the nature of the biopolymers and additives, but also on the choice of the inorganic templates for co-precipitation. Here, we investigate the influence of an acidic biopolymer, hyaluronic acid (HA), on the formation of particles from bovine hemoglobin and bovine serum albumin applying co-precipitation with CaCO₃ and MnCO₃. CaCO₃ templated biopolymer particles are almost spherical with particle size from 2 to 20 µm and protein entrapment efficiency from 13 to 77%. Presence of HA causes significant structural changes of the particles and decreasing protein entrapment efficiency. In contrast, MnCO₃ templated particles exhibit uniform peanut shape and submicron size with remarkably high protein entrapment efficiency of nearly 100%. Addition of HA has no influence on the protein entrapment efficiency or on morphology and size of the particles. These effects can be attributed to the strong interaction of Mn²⁺ with proteins and much weaker interaction with HA. Therefore, entrapment efficiency, size and structure of biopolymer particles can be optimized by varying the mineral templates and additives.

Preparation of inorganic/organic polymer hybrid microcapsules with high encapsulation efficiency by an electrospray technique

Microcapsules composed of calcium phosphate and chitosan were prepared in a single step by electrospraying. An aqueous solution containing calcium chloride and chitosan was electrosprayed into a phosphate solution to form a calcium phosphate shell on the sprayed droplets. The resulting microcapsules were 350 μm in average diameter. Investigation using fluorescently labeled chitosan and XRD measurements revealed that the shells of the microcapsules were composed of calcium phosphate (mainly hydroxyapatite) and chitosan. Instead of chitosan, poly(diallyldimethylammonium chloride) and polyethylene glycol were also available for microcapsule production by electrospraying. Variations in the electrospraying conditions resulted in a variety of microcapsule shapes. Various types of substrates were successfully encapsulated in microcapsules with a high encapsulation efficiency (more than 80%). Finally, we succeeded in the encapsulation of living yeast cells in microcapsules, and observed their growth within these microcapsules.

Fabrication of biconcave discoidal silica capsules and their uptake behavior by smooth muscle cells

Biconcave discoidal silica microcapsules were fabricated by reaction of tetraethoxysilane (TEOS) on biconcave discoidal Ca(OH)2 templates, followed by core removal. The biconcave discoidal morphology of microcapsules was characterized by confocal laser scanning microscopy (CLSM) and transmission electron microscopy (TEM). The thickness of silica capsule shell can be tuned by two methods, "Gradient concentration" method and "Multi-step growth" method. Through the latter one, the shell thickness can be controlled more effectively. Compared with spherical microcapsules, the biconcave discoidal ones were internalized into smooth muscle cells (SMCs) with a slower rate.

Titania nanocoating on MnCO3 microspheres via liquid-phase deposition for fabrication of template-assisted core-shell- and hollow-structured composites

A novel class of core-shell- and hollow-structured MnCO3/TiO2 composites was synthesized by titania nanocoating on MnCO3 microspheres via two-step liquid-phase deposition at room temperature. Morphological change from core-shell to hollow microparticles was possible in the prepared samples by controlling prereaction time of MnCO3 and [NH4]2TiF6. Upon the prereaction process, the core of the core-shell MnCO3/TiO2 became highly porous, and a honeycomb-like surface that resembled the orientation of self-assembled MnCO3 nanocrystals was developed. The MnCO3 core was completely removed after 6 h prereaction. Calcination at 600 °C resulted in the transformation of both core-shell- and hollow-structured composites to Mn2O3/TiO2 anatase microspheres that retained their original morphologies. X-ray diffraction, field-emission scanning electron microscopy, Fourier transform infrared spectroscopy, transmission electron microscopy, and electron probe microanalysis were employed for microsphere characterization. As the first trial for application of the synthesized materials, solid-extraction of organics from aqueous media was examined using methylene blue (MB). Both types of Mn2O3/TiO2 composites showed very fast adsorption of MB with high extraction values of 5.2 and 6.4 μmol g(-1) for the core-shell and hollow structures, respectively. Current work provides a new approach for facile fabrication of titania-metal oxide nanocomposites with unique morphological features and promising application possibilities.

Shape deformation and recovery of multilayer microcapsules after being squeezed through a microchannel

The deformation and recovery behaviors of multilayer microcapsules were investigated after being forced to flow through a microchannel. The microchannel device with a constriction (5.7 μm in depth) in the middle was designed, and the multilayer microcapsules with different size and layer thickness (and thereby different mechanical strength) were used. Deformation in the microchannel was observed for all the capsules with a size larger than the constriction height, and its extent was mainly governed by the difference between capsule size and constriction height. The squeezed microcapsules could recover their original spherical shape when the deformation extent was smaller than 16%, whereas permanent physical deformation took place when the deformation extent was larger than 34%. The capsules filled with polyelectrolytes could greatly enhance their shape recovery ability due to the higher osmotic pressure in the capsule interior and could well maintain the preloaded low-molecular-weight dyes regardless of the squeezing.

Synthesis of hollow hybrid hydroxyapatite microspheres based on chitosan-poly(acrylic acid) microparticles

Core-template-free hybrid hydroxyapatite (HA) hollow microspheres based on a chitosan-poly acrylic acid (CS-PAA) complex were prepared. The amine groups on chitosan can interact with the carboxyl groups of poly(acrylic acid) to form hollow microspheres. The hollow HA microspheres of about 1.0 microm are obtained by heterogeneous nucleation of HA on CS-PAA hollow spheres. Gelatin (Gel), acting as a novel cross-link agent, is introduced to bind the spheres of CS-PAA and HA. The forming mechanism of hollow spheres and the influencing factors on the size of microspheres are investigated. In addition, the role of Gel is elucidated in the forming process of the hollow hybrid sphere.

Assembly of polymeric micelles into hollow microcapsules with extraordinary stability against extreme pH conditions

Hollow microcapsules containing polymeric micelles in their walls were fabricated by alternating assembly of poly(allylamine hydrochloride) (PAH) and poly(styrene- b-acrylic acid) (PS- b-PAA) micelles on MnCO(3) microparticles followed by sacrificing the templates in acid solution. The successful formation of PAH/micelle multilayers on both planar and curved substrates was confirmed by UV-vis spectroscopy, ellipsometry, and xi-potential measurements. The PS- b-PAA micelles retained their structure during the whole assembly process. The as-prepared microcapsules showed extraordinary stability against concentrated HCl (37%) and 0.1 M NaOH solutions. No variation in capsule size or shape was observed in acidic solution, while slight swelling and distortion of the capsules took place in alkaline solution. However, these capsules completely recovered their original size and morphology after being incubated in acidic solution again. The microcapsules, in which large voids exist between the micelle grains on the walls, were totally permeable to fluorescein-tagged dextran with an M(w) of 2000 kDa. Assembly of additional PAH/poly(sodium 4-styrenesulfonate) multilayers could substantially reduce the permeation of the same molecules. These multicompartmental capsules combine polymeric micelles with multilayer polyelectrolyte microcapsules and could possibly be imparted with multifunctions, thus possibly finding diverse applications in the fields of drug delivery, biosensing, and nanobiotechnology.