Dehydration efficiency of high-frequency pulsed DC electrical fields on water-in-oil emulsion

Coalescence and Break-Up Behaviors of Nanodroplets under AC Electric Field

Water must be separated from water-in-oil (W/O) emulsion because of the corrosion it brings to the relative equipment in the process of transportation and storage. It is an effective method to apply external electric field to achieve high performance of separating small, dispersed water droplets from W/O emulsion; however, the coalescing micromechanism of such small salty droplets under AC electric field is unclear. In this paper, molecular dynamics simulation was adopted to investigate the coalescence and separation process of two NaCl-aqueous droplets under AC electric field and discuss the effect of AC electric field frequency, as well as the time required for contacting, the critical electric field strength, the dynamic coalescence process and the stability of the final merged droplet. The results show that the critical electric field strength of the droplet coalescence increases with the increase of frequency, while the time required for droplet contacting becomes shorter. The shrinkage function curve was applied to characterize the droplet coalescence effect and it was found that the droplets coalescence and form a nearly spherical droplet under the AC electric field with a frequency of 1.25 GHz and strength of 0.5 V/nm. When the electric field frequency is 10 GHZ, the merged droplet presents a periodic fluctuation with the same period as the AC electric field, which mainly depends on the periodic movement of cations and anions under the AC electric field. The results can provide theoretical basis for the practical application of electrostatic demulsification technology in the petroleum or chemical industry from the microscopic perspective.

Charge-Transfer-Induced Noncoalescence and Chain Formation of Free Droplets under a Pulsed DC Electric Field

Electrocoalescence technology is an important method for the demulsification of crude oil emulsion, but its development is restricted by the short circuit caused by droplet chain formation. To reveal the formation mechanism of droplet chains, the electrocoalescence behaviors of two droplets and droplet clusters under pulsed direct current (DC) electric fields are experimentally studied. The two droplets usually successively undergo complete coalescence, partial coalescence, and noncoalescence as the electric field strength increases. The critical electric field strengths for complete coalescence under pulsed DC electric fields with different frequencies are obtained. The effects of the electric field waveform and frequency on the noncoalescence characteristics of two droplets and the stability of droplet chains are explored. The droplet chains under a high-frequency electric field are more stable and longer than those under a low-frequency electric field due to the reduction of the movement distance and the generation of daughter droplets from tip streaming. The reversal of the composition of electric forces due to charge transfer is the fundamental mechanism of noncoalescence of two droplets and chain formation in the emulsion under a pulsed DC electric field.

Effect of Deformation on Droplet Contact Charge Electrophoresis

The effect of deformation on the droplet contact charge electrophoresis (CCEP) was investigated for consistent droplet movement control. Through systematic experiments and numerical simulations, it has been found that overcharging by deformation is up to about 130% of the sphere and is mainly driven by the concentration of the electric field near the tip of the droplet rather than an increase in the surface area. Dimensional analysis revealed a consistent droplet CCEP motion with the electric capillary number range of 0.01-0.09. We also found that the dimensionless droplet charge follows a universal curve proportional to the electric capillary number, regardless of the droplet size, and the weak dependence on the droplet size shown in the experimental results is due to hydrodynamic effects, not electrostatic ones. Changes in droplet velocity distribution with droplet size and the electric capillary number were also investigated. Using the perfect conductor theory and Stokes law, we derived an analytical relationship between the droplet center velocity and the electric capillary number and analyzed the experimental results based on this relationship. This study implies that if proper hydrodynamic correction is applied, the droplet CCEP and its deformation effect can be explained by a perfect conductor theory.

Wall Effects on Hydrodynamic Drag and the Corresponding Accuracy of Charge Measurement in Droplet Contact Charge Electrophoresis

Droplet size dependent wall effects on hydrodynamic drag and the corresponding droplet contact charge estimations were experimentally and theoretically investigated. The consistent reduction in the dimensionless droplet contact charges proportional to droplet size was reported and explained by the parallel and approaching wall effects on the drag coefficient. Extrapolation of the size dependent droplet charge data showed that the droplet charge follows the perfect conductor theory when the droplet radius approaches zero. The proposed model was applied to the drag calculation to estimate and compare dimensionless charges before and after consideration of the wall effects. The droplet free fall test concluded that the droplets in the current experimental setup follow Stokes' law. The theoretical velocity profile of the droplet approaching the wall perpendicularly is proposed considering the approaching wall effect on hydrodynamic drag and verified by comparison with the experiment. The droplet size dependent velocity profile shape change was also explained by this approaching wall effect. The shape of the asymmetric velocity profile along the direction of droplet movement was explained by the effect of the image charge through direct numerical calculation of the electric force. The direct calculation of the electric force also showed that the electric correction at the center of the cuvette is negligible; thus, it is sufficient to consider only hydrodynamic correction for accurate charge measurement in this experimental system. The present study will contribute to the accurate measurement of the droplet charges under contact charge electrophoresis. It also provides the basis for precise control of droplet movement in lab-on-a-chip devices.

Molecular Dynamics Simulations of the Electrocoalescence Behaviors of Two Unequally Sized Conducting Droplets

The electrocoalescence of droplets plays a crucial role in various fields. However, studies on the effects of droplet radius on the electrocoalescence behaviors of droplets have not been conducted until now. In this work, the electrocoalescence behaviors of two unequally sized conducting droplets are investigated via molecular dynamics (MD) simulations. The influences of electric field strength and droplet radius on the electrocoalescence behaviors of two unequally sized droplets are investigated. When the electric field strength increases, the contact cone angle between the droplets increases, and the two droplets are more likely to partially coalesce and bounce. When the radius of the smaller droplet between the two droplets increases at the same electric field strength, the contact cone angle, daughter droplet size, and ions in the daughter droplet increase, whereas the critical electric field strength ( E_d) for generating the daughter droplet decreases. Furthermore, the daughter droplet is ejected from the smaller droplet when the two droplets have different radii.

Electrostatic Origins of the Positive and Negative Charging Difference in the Contact Charge Electrophoresis of a Water Droplet

The positive and negative charging difference in the contact charge electrophoresis of a water droplet suspended in oil was investigated to find out the origin of this charging difference. Through numerous experiments and numerical analysis, the charging difference has been found to be mainly originated from electrostatic sources. Two electrostatic sources were found in the present experimental setup, and by excluding those two sources the charging difference was successfully diminished. The present findings well explain previous experimental results and also provide design guidelines for consistent droplet movement control in contact charge electrophoresis-based digital microfluidic systems. Finally, further discussions on the obtained results, its implications, and future work are discussed.

Review of the Dynamics of Coalescence and Demulsification by High-Voltage Pulsed Electric Fields

The coalescence of droplets in oil can be implemented rapidly by high-voltage pulse electric field, which is an effective demulsification dehydration technological method. At present, it is widely believed that the main reason of pulse electric field promoting droplets coalescence is the dipole coalescence and oscillation coalescence in pulse electric field, and the optimal coalescence pulse electric field parameters exist. Around the above content, the dynamics of high-voltage pulse electric field promoting the coalescence of emulsified droplets is studied by researchers domestically and abroad. By review, the progress of high-voltage pulse electric field demulsification technology can get a better understanding, which has an effect of throwing a sprat to catch a whale on promoting the industrial application.

Effect of pulsed electric field with variable frequency on coalescence of drops in oil

The pulsed electric field with variable frequency has a better effect on drops coalescence in emulsion oil.

Investigation of the charging characteristics of micrometer sized droplets based on parallel plate capacitor model

The charging characteristics of micrometer sized aqueous droplets have attracted more and more attentions due to the development of the microfluidics technology since the electrophoretic motion of a charged droplet can be used as the droplet actuation method. This work proposed a novel method of investigating the charging characteristics of micrometer sized aqueous droplets based on parallel plate capacitor model. With this method, the effects of the electric field strength, electrolyte concentration, and ion species on the charging characteristics of the aqueous droplets was investigated. Experimental results showed that the charging characteristics of micrometer sized droplets can be investigated by this method.