Aging of water-in-crude oil emulsions: Effect on water content, droplet size distribution, dynamic viscosity and stability

Taking a look accurately at the alteration of interfacial asphaltene film exposed to the ionic surfactants as demulsifiers

The water droplets surrounded by a rigid interfacial asphaltene (ASP) film is one of the major setbacks in the petroleum industry. In this study, the properties of the interfacial ASP films around water droplets exposed to ionic surfactants as demulsifier were investigated. According to molecular dynamics (MD) simulation, the anionic surfactants are more effective than the cationic surfactant in the demulsification process since the anionic surfactants have the exact desire to localize not only near the ASP molecules but also near the water molecules. It has been found that it is likely to cause film changes and ruptures. Also, the MD simulation results for the desired surfactant, anionic surfactant, demonstrated that an increase in the surfactant concentration had an adverse effect on the system by hindering the change in the interfacial film. The increase in the temperature along with the enhancement in the adsorption rate of the surfactant results in the better performance of the demulsifier. Taking the MD and quantum results into account, the film deformation is a decisive factor in demulsification. The quantum computation has indicated that the electrostatic interactions play a significant role in selecting the attraction position and adsorption energy of the surfactant molecules.

A review of the interfacial stability mechanism of aging oily sludge: Heavy components, inorganic particles, and their synergism

Oily sludge is widely produced in the processes of petroleum exploitation, storage, transportation, and refining, and becomes more stable during aging. The interfacial stability of aging oily sludge hinders the recovery and disposal of oil resources. This review summarizes the interfacial film stability of aging oily sludge, which occurs through the formation of viscoelastic and rigid bilayer interfacial films between heavy components (asphaltenes and resins) and inorganic particles. The bilayer interfacial films enhance interfacial film strength and hinder the aggregation of droplets, contributing to the formation of a stable and high-viscosity oil-water-solid three-phase mixture. Recent demulsification technologies for reducing the stability of interfacial films have been classified as follows: removing heavy components, changing asphaltene aggregate structure, and reducing inorganic particle content. More efficient demulsification technologies are expected to be developed by deeply analyzing the microstructure and interfacial properties of asphaltenes and resins, as well as comprehensively studying the complex interactions among various components. This review constructs a bridge between the stability mechanism and the corresponding destabilization methods, which would promote future studies in aging oily sludge treatment.

Practical Modification of Tannic Acid Polyether Demulsifier and Its Highly Efficient Demulsification for Water-in-Aging Crude Oil Emulsions

In order to break the aging crude oil (WACO) emulsion of the offshore platform more effectively, a highly active isocyanate, polyaryl polymethylene isocyanate (PAPI), was selected to modify the pilot-scale tannic acid demulsifier. In the addition of PAPI, its molecular weight and viscosity dramatically increased, while its relative solubility, hydroxyl number, and cloud point exhibited an opposite direction, showing an increase in hydrophobicity. After adding the above modified demulsifier, a remarkably improved water removal of WACO emulsion accompanied by a notable reduction of the water content in the oil phase monitored by the Karl Fischer method was observed. Demulsification on the offshore platform demonstrated that the best water removal was achieved when the proportion of PAPI is 1.5 wt %. Its demulsification efficiency reached 95.7%, which was 25.6% higher than the 76.2% of unmodified demulsifier. In addition, a positive correlation between viscoelasticity of emulsion and demulsification performance was found by only adjusting the parameters of the rheometer. This method may be utilized to characterize the demulsification performance by any rotary rheometer. The pilot-scale demulsification experiment demonstrated that the water removal can reach 98.14 vol % and residual water content was only 0.55 vol %. These results further confirmed the excellent demulsification performance of the modified demulsifier toward the WACO emulsion in production.

Effect of Ethylcellulose on the Rheology and Mechanical Heterogeneity of Asphaltene Films at the Oil-Water Interface

Asphaltenes are surface-active molecules that exist naturally in crude oil. They adsorb at the water-oil interface and form viscoelastic interfacial films that stabilize emulsion droplets, making water-oil separation extremely challenging. There is, thus, a need for chemical demulsifiers to disrupt the interfacial asphaltene films, and, thereby, facilitate water-oil separation. Here, we examine ethylcellulose (EC) as a model demulsifier and measure its impact on the interfacial properties of asphaltene films using interfacial shear microrheology. When EC is mixed with an oil and asphaltene solution, it retards the interfacial stiffening that occurs between the oil phase in contact with a water phase. Moreover, EC introduces relatively weak regions within the film. When EC is introduced to a pre-existing asphaltene film, the stiffness of the films decreases abruptly and significantly. Direct visualization of interfacial dynamics further reveals that EC acts inhomogeneously, and that relatively soft regions in the initial film are seen to expand. This mechanism likely impacts emulsion destabilization and provides new insight to the process of demulsification.

Interfacial Rheology and Heterogeneity of Aging Asphaltene Layers at the Water-Oil Interface

Surface-active asphaltene molecules are naturally found in crude oil, causing serious problems in the petroleum industry by stabilizing emulsion drops, thus hindering the separation of water and oil. Asphaltenes can adsorb at water-oil interfaces to form viscoelastic interfacial films that retard or prevent coalescence. Here, we measure the evolving interfacial shear rheology of water-oil interfaces as asphaltenes adsorb. Generally, interfaces stiffen with time, and the response crosses over from viscous-dominated to elastic-dominated. However, significant variations in the stiffness evolution are observed in putatively identical experiments. Direct visualization of the interfacial strain field reveals significant heterogeneities within each evolving film, which appear to be an inherent feature of the asphaltene interfaces. Our results reveal the adsorption process and aged interfacial structure to be more complex than that previously described. The complexities likely impact the coalescence of asphaltene-stabilized droplets, and suggest new challenges in destabilizing crude oil emulsions.

Treatment of aging oily wastewater by demulsification/flocculation

The aging oily wastewater (AOW) from Tarim oilfield in China was treated by demulsification/flocculation. A novel sewage treatment agent (YL-7) was developed using a cationic surfactant (LY) and flocculants (polydimethyl diallyl ammonium chloride (PDMDAAC)/polyaluminum chloride (PAC)). At an YL-7 dosage of 320 mg L(-1) at 323 K for 90 min, the oil content of AOW was reduced from 728.8 mg L(-1) to 23.7 mg L(-1), and oil removal efficiency reached 96.7%. Microorganism flocs (extracted from AOW) with high negative zeta potential enhanced the stability of oil/water emulsion. LY and PDMDAAC neutralized the negative charge on the oil droplet surface. PDMDAAC and PAC mainly bridged and swept flocs during the flocculation process. YL-7 was found to be a suitable sewage treatment agent in removing oil from AOW.

Combined heating and chemical treatment for oil recovery from aging crude oil

With increasing use of chemical oil displacement agents in tertiary recovery and the application of various demulsifiers for crude oil dehydration, a large amount of aging crude oil containing a high ratio of water is produced, and it is very difficult for processing and utilisation. In this article, we chose aging crude oil samples from a union station in an oilfield in China. Sample composition was analysed to demonstrate that the key of aging crude oil dehydration is the removal of solid impurities. Thus, an efficient method of combining heating and chemical treatments was developed to treat aging crude oil. It includes two steps: The first step is washing of aging crude oil with hot water with sodium dodecylbenzene sulfonate; the second step is chemical demulsification of the above mixture with hydrochloric acid and sodium chloride solution. The result showed that 2.9% of solid impurities and 29.2% of water were removed in the first step; 27.2% of oil, 24.3% of water, and 3.47% of solid impurities in the aging crude oil were recycled in the second step. A total 87.07% of aging crude oil could be solved with this method. The present two-step treatment method can ensure that the dehydration process runs normally and efficiently in the union station, making it a promising method in the recycling of aging crude oil.

Problematic stabilizing films in petroleum emulsions: shear rheological response of viscoelastic asphaltene films and the effect on drop coalescence

Adsorption of asphaltenes at the water-oil interface contributes to the stability of petroleum emulsions by forming a networked film that can hinder drop-drop coalescence. The interfacial microstructure can either be liquid-like or solid-like, depending on (i) initial bulk concentration of asphaltenes, (ii) interfacial aging time, and (iii) solvent aromaticity. Two techniques--interfacial shear rheology and integrated thin film drainage apparatus--provided equivalent interface aging conditions, enabling direct correlation of the interfacial rheology and droplet stability. The shear rheological properties of the asphaltene film were found to be critical to the stability of contacting drops. With a viscous dominant interfacial microstructure, the coalescence time for two drops in intimate contact was rapid, on the order of seconds. However, as the elastic contribution develops and the film microstructure begins to be dominated by elasticity, the two drops in contact do not coalescence. Such step-change transition in coalescence is thought to be related to the high shear yield stress (~10(4) Pa), which is a function of the film shear yield point and the film thickness (as measured by quartz crystal microbalance), and the increased elastic stiffness of the film that prevents mobility and rupture of the asphaltene film, which when in a solid-like state provides an energy barrier against drop coalescence.