Properties and paper sizing application of waterborne polyurethane emulsions synthesized with TDI and IPDI

Green construction and release mechanism of lignin-based double-layer coated urea

BACKGROUND

Lignin played an important role in the establishment of coated fertilizers coating material as a substitute for petrochemical raw materials. However, so far, the lignin-based coated fertilizers was limited in only the poor slow-release performance. To achieve good slow-release performance of lignin-based coated fertilizers, hydrophilic of lignin need to be resolved to establish an green and better controllable lignin-based coated fertilizers.

RESULTS

In the study, a novel green double layer coating with lignin-based polyurethane (LPU) as the inner coating and epoxy resin (EP) as the outer coating was effectively constructed for coated urea. Fourier transform infrared spectra confirmed that lignin and polycaprolactone diol successfully reacted with Hexamethylene diisocyanate. The loss weight and water contact angle (WCA, 75.6-63.6°) of the LPUs decreased with the increased lignin content. The average particle hardness of the lignin-based double-layer coated urea (LDCU) first increased from 58.1 N (lignin of 30%) to 67.0 N (lignin of 60%), but then decreased to 62.3 N (lignin of 70%). The release longevity of the coated urea was closely related to the preparation parameters of the coating material. The optimal cumulative nutrient release rate (79.4%) of LDCU was obtained (lignin of 50%, -CNO/-OH molar ratios of 1.15, EP of 35%, and coating ratio of 5%). The aggregates of hydrone on the LDCU caused the dissolution and swelling of nutrients, and then the diffusion of nutrients through the concentration gradient.

CONCLUSIONS

A though the nutrient release of the LDCUs was affected by many factors, the successful development of the LDCUs will help improve the rapid development of the coated fertilizer industry.

Environmentally friendly preparation of lignin/paraffin/epoxy resin composite-coated urea and evaluation for nitrogen efficiency in lettuce

Novel lignin/paraffin/epoxy resin composite coated urea (LPECCU) was successfully prepared. Paraffin and epoxy resin (ER) were used to improve the slow-release properties of the lignin-based polyurethane (LPU) coated urea. The relationships among the N release characteristics, liquid-solid rate, -CNO/-OH molar rate and film formation rate in the coating material of LPECCU were investigated. The results showed that the water contact angle (WCA) of the LPU-paraffin increased with the rate of liquid-solid rate (73.61-88.19°) and -CNO/-OH molar rate (65.17-82.24°) increased. The average particle hardness of LPECCU decreased with the increased of liquid-solid rate (57.10-66.80 N) and the reduced of -CNO/-OH molar rate (48.11-63.00 N). The LPECCU emerged compact micro-structure, low sustained release and high compressive resistance by adding paraffin and ER. The coating material of LPECCU appeared excellent biodegradability in the soil. The optimal N cumulative release rate (72.49 %) of LPECCU was obtained (liquid-solid rate of 1.43, -CNO/-OH molar rate of 2, and the film formation rate of 6.66 %). The lettuce growth study was conducted to further evaluate the pot application of the LPECCU. In comparison to conventional urea, LPECCU could improve the total dry matter accumulation and N use efficiency of the lettuce.

Pyrolysis Evaluation of Tennis String Polyurethane and Water-Borne Polyurethane Wastes through Isoconversional Kinetic Analysis

A detailed kinetic analysis of pyrolysis processes of Tennis string polyurethane (TSPU) waste and waterborne polyurethane (WPU) waste was carried out in the present paper. Non-isothermal pyrolysis characterizations of two wastes were acquired through thermogravimetric determinations under the constant heating rates of 5, 10, 15 and 20 K/min. Experimental results showed that the pyrolysis processes of TSPU and WPU were mainly characteristic of three stages and two stages, respectively. Two pyrolysis performance indices, the devolatilization index (DI) and heat-resistance index (HRI), were used to interpret the heating rate effect on the pyrolysis features and different thermal dependences of TSPU and WPU. Isoconversional kinetic analysis was thoroughly performed with model-free and model-fitting methods. By using Starink, Vyazovkin–Dollimore and Coats–Redfern methods, the activation energies thus obtained were in the range of 103.3~148.3 kJ/mol and 92.5~204.3 kJ/mol, respectively, for TSPU and WPU, over the entire pyrolysis process. Their respective pre-exponential factor lnA values were determined to be within 17.94~33.42 min⁻¹ and 16.56~20.82 min⁻¹. Thermodynamic parameters in terms of ΔG^#, ΔH^# and ΔS^# throughout the entire pyrolysis process were also calculated. Finally, by means of the model-fitting Coats–Redfern method, the most appropriate mechanism functions were ascertained for, respectively, describing multi-stage pyrolysis degradations of TSPU and WPU waste. These results may offer meaningful support for designing any industrial pyrolysis reactor to dispose of polyurethane wastes.

Synthesis of highly branched water-soluble polyester and its surface sizing agent strengthening mechanism

Solvent-free and highly branched water-soluble polyester (WPET) is prepared through self-emulsification methodology, using dimethyl terephthalate (DMT), sodium dimethyl isophthalate-5-sulfonate (SIPM), trimethylolpropane (TMP), and ethylene glycol (EG) by the transesterification and polycondensation. The WPET were first utilized as surface-sizing agents for cellulose fiber paper. The structure, average molecular weights, and physical properties of the water-soluble polyester were characterized by FTIR, 1H NMR, gel permeation chromatography (GPC), dynamic light scattering (DLS), X-ray diffraction (XRD), and dynamic rheometer. The effects of polymer structure and properties, as well as the surface sizing of the paper, were investigated. WPET displayed better surface sizing properties when it was prepared under the following conditions: –COO/–OH molar ratio of 1:2, the SIPM content of 17.98%, and TMP content of 11.10%. The relationships between the WPET structure and sized paper were clearly illustrated. The mechanical properties and water resistance of sized paper did not only depend on multi-branched hydroxyl groups of the WPET chains but also relied on the interactions among polymers and fibers, as well as the high toughness of surface sizing agent. The sizing paper possesses excellent mechanical properties as well as water resistance.

Structure–Properties Relationship in Waterborne Poly(Urethane-Urea)s Synthesized with Dimethylolpropionic Acid (DMPA) Internal Emulsifier Added before, during and after Prepolymer Formation

Dimethylolpropionic acid (DMPA) internal emulsifier has been added before, during and after prepolymer formation in the synthesis of waterborne poly(urethane-urea)s (PUDs) and their structure–properties relationships have been assessed. PUDs were characterized by pH, viscosity and particle size measurements, and the structure of the poly(urethane-urea) (PU) films was assessed by infra-red spectroscopy, differential scanning calorimetry, X-ray diffraction, thermal gravimetric analysis, plate–plate rheology and dynamic mechanical thermal analysis. The adhesion properties of the PUDs were measured by cross-hatch adhesion and T-peel test. The lowest pH value and the highest mean particle size were found in the PUD made by adding DMPA after prepolymer formation, all PUDs showed relatively ample mono-modal particle size distributions. The highest viscosity and noticeable shear thinning were obtained in the PUD made by adding DMPA during prepolymer formation. Depending on the stage of addition of DMPA, the length of the prepolymer varied and the PU films showed different degree of micro-phase separation. Because the shortest prepolymer was formed in the PU made with DMPA added before prepolymer, this PU film showed the lowest storage moduli and early melting indicating higher degree of micro-phase separation. The highest storage modulus, later melting, higher temperature and lower modulus at the cross between the storage and loss moduli corresponded to the PU made by adding DMPA after prepolymer formation, because the longer prepolymer produced during synthesis. The lowest thermal stability corresponded to the PU made by adding DMPA during prepolymer formation and the structures of all PU films were dominated by the soft domains, the main structural differences derived from the hard domains. Whereas DMPA-isophorone diisocyanate (IPDI) urethane and urea hard domains were created in the PU film made by adding DMPA during prepolymer formation, the other PU films showed DMPA-IPDI, polyester-IPDI and two different DMPA-IPDI-polyester hard domains. Finally, the adhesion properties of the PUDs and PU coatings were excellent and they were not influenced by the structural differences caused by adding DMPA in different stages of the synthesis.

A Review of the Surface Modification of Cellulose and Nanocellulose Using Aliphatic and Aromatic Mono- and Di-Isocyanates

Nanocellulose has been subjected to a wide range of chemical modifications towards increasing its potential in certain fields of interest. These modifications either modulated the chemistry of the nanocellulose itself or introduced certain functional groups onto its surface, which varied from simple molecules to polymers. Among many, aliphatic and aromatic mono- and di-isocyanates are a group of chemicals that have been used for a century to modify cellulose. Despite only being used recently with nanocellulose, they have shown great potential as surface modifiers and chemical linkers to graft certain functional chemicals and polymers onto the nanocellulose surface. This review discusses the modification of cellulose and nanocellulose using isocyanates including phenyl isocyanate (PI), octadecyl isocyanate (OI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HMDI), and their derivatives and polymers. It also presents the most commonly used nanocellulose modification strategies including their advantages and disadvantages. It finally discusses the challenges of using isocyanates, in general, for nanocellulose modification.

On the Para/Ortho Reactivity of Isocyanate Groups during the Carbamation of Cellulose Nanocrystals Using 2,4-Toluene Diisocyanate

2,4-toluene diisocyanate (TDI) has been commonly used to bind molecules and polymers onto the surface of cellulose nanocrystals (CNCs). Such a process usually involves two steps: (1) the more reactive para-isocyanates (p-NCOs) of TDI are reacted with the surface hydroxyl groups of CNCs then (2) the ortho-isocyanates (o-NCOs) are reacted with certain desired molecules. During the first reaction, an ideal para/ortho selectivity could be impossible to achieve, as o-NCOs are not fully unreactive. Therefore, there is a need to better understand the reaction between CNCs and TDI towards a maximum para/ortho selectivity. For that goal, CNCs were reacted with TDI under varying temperatures (35–75 °C) and TDI/CNCs molar ratios (1–5). The amount of the reacted TDI was estimated using elemental analysis while the free o-NCO groups were quantified following the hydrolysis method of Abushammala. The results showed that temperature had a negative impact on para/ortho selectivity while TDI/CNCs molar ratio improved it. A maximum selectivity of 93% was achieved using a temperature of 35 °C and a molar ratio of 3. This is a three-fold improvement to that using the traditional reaction conditions (75 °C and molar ratio of 1).

Waterborne polyurethanes based on macrocyclic thiacalix[4]arenes as novel emulsifiers: synthesis, characterization and anti-corrosion properties

1,3-alternate derivatives of thiacalix[4]arenes were employed as new macrocyclic emulsifiers to synthesize waterborne polyurethanes as environmental friendly anti-corrosive coatings for mild steel.