Synthesis of a novel environment-friendly filtration reducer and its application in water-based drilling fluids

Development of a Low-Molecular-Weight Filtrate Reducer with High-Temperature Resistance for Drilling Fluid Gel System

Currently, conventional polymeric filtrate reducers with high-temperature resistance for use in drilling fluids have high molecular weights, which greatly affects the rheological properties. Therefore, to address the challenges in regulating the rheology and filtration performance of high-density drilling fluids at high temperatures, it is essential to develop low-molecular-weight filtrate reducers with high-temperature resistance. In this study, a low-molecular-weight filtrate reducer with high-temperature resistance (LMF) was prepared via free radical polymerization from acrylamide and 2-acrylamido-2-methyl-1-propanesulfonic acid as monomers, tertiary dodecyl mercaptan as a chain transfer agent, and ammonium persulfate as the initiator. LMF was then characterized by infrared spectroscopy, thermogravimetric analysis, and gel permeation chromatography. The obtained filtrate reducer exhibits a weight-average molecular weight (Mw) of 3819 and an initial thermal decomposition temperature of 300.7 °C, indicating good thermal stability. The effects of LMF dosage, temperature, and NaCl dosage on the rheology and filtration performance of mud samples were also investigated, and the mechanism of action was revealed by zeta potential, particle size distribution, scanning electron microscopy, and adsorption measurements. The results reveal that LMF increases the mud sample viscosity and reduces its filtration. For example, the filtration of the mud sample with 2 wt% LMF was 7.2 mL, a reduction of 70% compared to that of a blank mud sample. Further, after aging at 210 °C for 16 h, the filtration of the same sample was 11.6 mL, and that of a mud sample with 2 wt% LMF and 35 wt% NaCl after aging at 180 °C for 16 h was 22 mL. Overall, we have reported a scheme to prepare a low-molecular-weight filtrate reducer with high-temperature resistance and superior filtrate-reducing effects, laying the foundation for the investigation and development of low-molecular-weight filtrate reducers.

Nano-laponite/polymer composite as filtration reducer on water-based drilling fluid and mechanism study

In drilling deep complex formations, most drilling fluid additives have insufficient temperature and salt tolerance, resulting in the decline of drilling fluid performance. This study used 2-acrylamide-2-methylpropane sulfonic acid, acrylamide, dimethyl diallyl ammonium chloride and modified nano-laponite to synthesize a nanocomposite filtrate reducer (ANDP) with excellent temperature and salt resistance, which can maintain the performance of drilling fluid. The structure of ANDP was analysed by a transmission electron microscope and an infrared spectrometer. The thermal stability of ANDP was studied by thermogravimetric analysis. The performance of ANDP was evaluated in a water-based drilling fluid. The mechanism was analysed per clay particle size distribution, Zeta potential, filter cake permeability and scanning electron microscopy imaging. The results show that ANDP has good thermal stability and the expected molecular structure. The filtration of freshwater drilling fluid after ageing at 200°C is 10.4 ml and that of saturated brine drilling fluid is 6.4 ml after ageing at 150°C. Mechanism analysis suggests that the ANDP increases the thickness of clay particle hydration layer and maintains the colloidal stability of the drilling fluid. ANDP inhibits the agglomeration of clay particles and significantly reduces the filtration by forming dense mud cake.

Synthesis of a Low-Molecular-Weight Filtrate Reducer and Its Mechanism for Improving High Temperature Resistance of Water-Based Drilling Fluid Gel System

During the exploitation of deep and ultradeep oil and gas resources, the high-temperature problem of deep reservoirs has become a major challenge for water-based drilling fluids. In this study, a novel high-temperature-resistant filtrate reducer (LDMS) with low molecular weight was synthesized using N, N-dimethylacrylamide; sodium p-styrene sulfonate; and maleic anhydride, which can maintain the performance of a drilling fluid gel system under high temperature. Unlike the conventional high-temperature-resistant polymer filtrate reducer, LDMS does not significantly increase the viscosity and yield point of the drilling fluid gel systems. After aging at 210 °C, the filtrate volume of a drilling fluid with 2 wt% LDMS was only 8.0 mL. The mechanism of LDMS was studied by particle size distribution of a drilling fluid gel system, Zeta potential change, adsorption experiment, change of bentonite interlayer spacing, filter cake scanning electron microscope, and related theoretical analysis. The mechanism study revealed that LDMS could be adsorbed on the surface of bentonite particles in large quantities and intercalated into the interlayer of bentonite. Thus, it can improve the hydration degree of bentonite particles and the colloidal stability of the drilling fluid gel system, maintain the content of fine particles in the drilling fluid gel system, form a compact mud cake, and significantly reduce the filtrate volume of the drilling fluid gel system. Therefore, this work will promote the application of a low-molecular-weight polymer filtrate reducer in high-temperature-resistant water-based drilling fluid gel systems.

Utilization of Eco-Friendly Waste Generated Nanomaterials in Water-Based Drilling Fluids; State of the Art Review

An important aspect of hydrocarbon drilling is the usage of drilling fluids, which remove drill cuttings and stabilize the wellbore to provide better filtration. To stabilize these properties, several additives are used in drilling fluids that provide satisfactory rheological and filtration properties. However, commonly used additives are environmentally hazardous; when drilling fluids are disposed after drilling operations, they are discarded with the drill cuttings and additives into water sources and causes unwanted pollution. Therefore, these additives should be substituted with additives that are environmental friendly and provide superior performance. In this regard, biodegradable additives are required for future research. This review investigates the role of various bio-wastes as potential additives to be used in water-based drilling fluids. Furthermore, utilization of these waste-derived nanomaterials is summarized for rheology and lubricity tests. Finally, sufficient rheological and filtration examinations were carried out on water-based drilling fluids to evaluate the effect of wastes as additives on the performance of drilling fluids.

Insight into β-cyclodextrin polymer microsphere as a potential filtration reducer in water-based drilling fluids for high temperature application

Controlling the filtration of water-based drilling fluid effectively in high temperature environment is a great challenge in drilling engineering. In this study, β-cyclodextrin polymer microspheres (β-CDPMs) were synthesized by crosslinking between β-cyclodextrin and epichlorohydrin via inverse emulsion polymerization and employed as filtration reducers. The standard American Petroleum Institute filtration test showed that the β-CDPMs can only perform the enhanced filtration control ability at temperatures above 160 °C, and can tolerate the temperature resistance up to 240 °C without significant influence of rheology. As the thermal aging temperature is above 160 °C, numerous nano carbon spheres and nanostructured composites generated due to the occurrence of hydrothermal reaction. These high temperature stable nanoparticles bridged across the nano sized gaps and participated into forming dense filter cake, contributing to excellent filtration control. The filtration control mechanism proposed in this study opened a novel avenue for high temperature filtration control in water-based drilling fluids.

Modified Starch as a Filter Controller in Water-Based Drilling Fluids

Herein, the effectiveness of an itaconic acid (IA) graft copolymer on native corn starch (NCS) as a filter control agent in fresh water-based drilling fluids (WBDFs) was evaluated. The copolymer (S-g-IA_APS) was synthesized by conventional radical dispersion polymerization using the redox initiation system (NH4)2S2O8/NaHSO3. The modification of the starches was verified by volumetry, Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). Then, three WBDFs were formulated in which only the added polymer (NCS, S-g-IA_APS, and a commercial starch (CPS)) was varied to control the fluid losses. The physico-chemical, rheological, and filtering properties of the formulated systems were evaluated in terms of density (ρ), pH, plastic viscosity (µp), apparent viscosity (µa), yield point (Yp), gel strength (Rg), and filtrated volume (VAPI). In order to evaluate the resistance to temperature and contaminants of the WBDFs, they were subjected to high pressure and high temperature filtering (VHPHT). The filter control agents were also subjected to aging and contamination with cement and salt. The S-g-IA_APS addition improved the filtering behavior at a high pressure and temperature by 38%.

The Synthesis of Polymeric Nanospheres and the Application as High-Temperature Nano-Plugging Agent in Water Based Drilling Fluid

Nanoscale plugging agent is essential to wellbore stability of troublesome shale formation in the drilling of oil and gas wells. In this paper, polymeric nanospheres (PNS) with a double cross-linked structure were synthesized using monomers of styrene (ST), acrylamide (AM), 2-Acrylamide- 2-methylpropanesulfonic acid (AMPS), and dimethyl diallyl ammonium chloride (DMDAAC). PNS were characterized by FTIR, SEM and TGA. The plugging performance of PNS was analyzed using nitrogen adsorption experiments and SEM. And compatibility with water based drilling fluid (WBM) was studied. Experimental results showed that PNS had a mean particle size of 133 nm, and could retain about half of the original size after high temperature treatment under 150-200°C. TGA showed that the initial decomposition temperature of PNS is around 315°C. After plugging by PNS, both the specific surface area and pore volume of the shale cuttings decreased substantially compared with those of shale samples treated with water. Thus, PNS was thermal stable in WBM under high temperature and could effectively plug shale pores. Besides, PNS was beneficial to reduce both API and HTHP fluid loss of WBM.

Synthesis and properties of a high-performance environment-friendly micro–nano filtration reducer

In this research study, we modified hydroxyethyl cellulose to obtain hydrophobically associating hydroxyethyl cellulose, and grafted it onto the surface of nano-calcium carbonate to obtain a graft copolymer. The intramolecular or intermolecular associations between the macromolecular chains of the graft copolymers form different forms of supramolecular network structures, and they interact with nanoparticles to form stable structures to enhance their related properties. The structure of the obtained graft copolymer was characterized by Fourier transform infrared spectroscopy (FT-IR) and laser particle size analysis. Thermogravimetric analysis (TGA) showed the thermal stability of the graft copolymer, and the results showed that the graft copolymer obtained thermally decomposed after 370.86 °C, indicating that it has good thermal stability. Scanning electron microscopy (SEM) revealed the mechanism of the graft copolymers in drilling fluids. The fluid loss control performance and rheology of the filtration reducer were evaluated before and after hot rolling at 180 °C for 16 hours. The results showed that the graft copolymer has excellent fluid loss reduction performance, and it has good fluid loss reduction performance in fresh water, brine and saturated brine. The API fluid loss was only 6.4 mL after hot rolling at 180 °C for 16 h in the brine base slurry. Moreover, the obtained graft copolymer is easily biodegradable, has EC₅₀ ≥ 30 000 and good environmental performance, and can be used in high temperature and high salt reservoir with high environmental protection requirements.

In this research study, we modified hydroxyethyl cellulose to obtain hydrophobically associating hydroxyethyl cellulose, and grafted it onto the surface of nano-calcium carbonate to obtain a graft copolymer.

Effect of salt and temperature on molecular aggregation behavior of acrylamide polymer

Three kinds of acrylamide copolymers were synthesized in this paper, acrylamide (AM) homopolymer, acrylamide/acrylic acid (AA) copolymer and acrylamide/2-acrylamide-2-methylpropanesulfonic acid (AMPS) copolymer by free radical polymerization. The aggregation behaviours of these polymers in salts water solution were studied. The molecular chains of homopolymer were stretched in salt water solutions, since it did not undergo hydrolysis and there were no charges in the backbone and side chains. Therefore, the conformation of homopolymer was hard to be attacked by salt ions. However, the copolymers synthesized from these monomers had large number of anionic groups. These anions were easily attracted by cations from salt solutions forming ionic bonds, which led to changes in molecular conformation. The viscosity of copolymer decreased since the molecular chains were crimped. The viscosity of copolymer decreased distinctly according to the temperature of different salt solutions, as temperature had great impact on the viscosity of copolymer. The interaction mechanism of polymers exhibited great difference in salts solutions, comparing to temperature. High temperature reduced the entanglement between molecular chains, whereas salt ions neutralized the negative charges on the molecular chains causing curling of molecular chains.