Evolutions of the protection performances of epoxy coatings containing different concentrations of submicron-sheet zinc phosphate pigment

Influence of Anticorrosive Pigment, Dry-Film Thickness and Conditioning Time on Protective Properties of Two-Component Epoxy Primer

The main protective properties of two-component epoxy coating are connected by the formation of a barrier of a certain thickness between the material and aggressive, environmentally induced reactants. Anticorrosive pigment is added to the coating in order to improve its protective effects. The conditioning time refers to the time interval required for the achievement of satisfactory cohesion bonds between the coating components, as well as a satisfactory adhesion force between the coating and the base material surface. This paper presents insights obtained after experimental research into the influence of input variables (the content of anticorrosive pigment in the coating, dry-film thickness, and conditioning time) on corrosion resistance. The specimens were kept in the aggressive atmosphere of a salt-spray test chamber within time intervals of 120, 240 and 480 h, where they were cyclically sprayed with a 5% sodium chloride (NaCl) solution, and then examined in laboratory conditions. Such a procedure imitated the aggressive conditions of a service environment. After exposure in the salt-spray test chamber, the specimens were tested to determine the protective properties of the coating and to evaluate damage occurring on the coating, with the purpose of assessing the coating quality in relation to the stated input variables. At all times, when the test samples were exposed to the salt chamber atmosphere, the anti-corrosion pigment content was found to have the greatest influence with the thickness of the dry coating film. The conditioning time was an influential factor to a lesser extent, and only in some observed cases. By analyzing the interactions of the input variables and the results obtained based on mathematical models and reaction surfaces, it was possible to define the most optimal values of the input parameters. For example, after 480 h of exposure in a salt chamber, notch corrosion of 0.6 mm was observed at a dry-film thickness of D1 and an anti-corrosion pigment content of 10%.

Designing a non-hazardous nano-carrier based on graphene oxide@Polyaniline-Praseodymium (III) for fabrication of the Active/Passive anti-corrosion coating

In this work, graphene oxide (GO) based nano-platforms were applied as a non-hazardous solid container with high encapsulating capacity and controllable release activity of eco-friendly inhibitor. For the first time, the adsorption and release properties of the praseodymium cations (Pr³⁺) on GO nanosheets functionalized with polyaniline (PANI) were investigated. The Pr³⁺ cations adsorption/desorption capacity of GOPANI nano-sheets was assessed by Inductively Coupled Plasma (ICP), X-ray photoelectron spectroscopy (XPS), Field Emission Scanning Electron Microscopy (FE-SEM), and High-resolution transmission electron microscopy (HR-TEM) techniques. The obtained results proved that the container modified with Pr³⁺ cations at pH of 7, 600 ppm of adsorpt, and 1 mg/cc of adsorbent dosage provided the highest capacity of inhibitors adsorption/release rates. The adsorption capacity of the GO-PANIs reached more than 500 mg/g. Also, the modified carrier desorbed about 70 % of loaded Pr³⁺ cations in the corrosion simulated condition. The self-healing anti-corrosion ability of the constructed containers in an organic-inorganic hybrid coating (OIHC) was shown by electrochemical analyses results. The resistance of coating with the loaded carriers has increased about 1 order of magnitude in comparison with the neat silane. Moreover, the scratched coatings containing the inhibitor loaded GO-PANIs showed extraordinary total resistance of about 25 Kohm. cm².