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Selim MS, El-Hoshoudy AN, Zaki EG, El-Saeed AM, Farag AA. Durable graphene-based alkyd nanocomposites for surface coating applications. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2024; 31:43476-43491. [PMID: 38700767 PMCID: PMC11252194 DOI: 10.1007/s11356-024-33339-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/10/2024] [Accepted: 04/11/2024] [Indexed: 07/05/2024]
Abstract
Recently, the scientific community's main goal is the long-term sustainability. Vegetable oils are easily accessible, non-depletable, and cost-effective materials. Vegetable oils are used to prepare polymeric alkyd surfaces. Novel and exciting designs of alkyd/graphene nanocomposites have provided eco-friendly thermal stability and protective coating surfaces. This review has briefly described important graphene-based alkyd nanocomposites along with their applications as protective coatings. These alkyd composites have high hydrophobicity, corrosion resistance, and durability. Graphene-based alkyd nanocoatings have many industrial and research interests because of their exceptional thermal and chemical properties. This work introduces an advanced horizon for developing protective nanocomposite coatings. The anti-corrosion properties and coatings' longevity may be improved by combining the synergistic effects of hybrid nanofillers introduced in this work.
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Affiliation(s)
- Mohamed S Selim
- Egyptian Petroleum Research Institute (EPRI), Nasr City, Cairo, 11727, Egypt.
| | | | - ElSayed G Zaki
- Egyptian Petroleum Research Institute (EPRI), Nasr City, Cairo, 11727, Egypt
| | - Ashraf M El-Saeed
- Egyptian Petroleum Research Institute (EPRI), Nasr City, Cairo, 11727, Egypt
| | - Ahmed A Farag
- Egyptian Petroleum Research Institute (EPRI), Nasr City, Cairo, 11727, Egypt
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Selim MS, Fatthallah NA, Shenashen MA, Higazy SA, Madian HR, Selim MM, El-Safty SA. Bioinspired Graphene Oxide-Magnetite Nanocomposite Coatings as Protective Superhydrophobic Antifouling Surfaces. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2023; 39:2333-2346. [PMID: 36719844 DOI: 10.1021/acs.langmuir.2c03061] [Citation(s) in RCA: 6] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/18/2023]
Abstract
Antifouling (AF) nanocoatings made of polydimethylsiloxane (PDMS) are more cost-efficient and eco-friendly substitutes for the already outlawed tributyltin-based coatings. Here, a catalytic hydrosilation approach was used to construct a design inspired by composite mosquito eyes from non-toxic PDMS nanocomposites filled with graphene oxide (GO) nanosheets decorated with magnetite nanospheres (GO-Fe3O4 nanospheres). Various GO-Fe3O4 hybrid nanofillers were dispersed into the PDMS resin through a solution casting method to evaluate the structure-property relationship. A simple coprecipitation procedure was used to fabricate magnetite nanospheres with an average diameter of 30-50 nm, a single crystal structure, and a predominant (311) lattice plane. The uniform bioinspired superhydrophobic PDMS/GO-Fe3O4 nanocomposite surface produced had a micro-/nano-roughness, low surface-free energy (SFE), and high fouling release (FR) efficiency. It exhibited several advantages including simplicity, ease of large-area fabrication, and a simultaneous offering of dual micro-/nano-scale structures simply via a one-step solution casting process for a wide variety of materials. The superhydrophobicity, SFE, and rough topology have been studied as surface properties of the unfilled silicone and the bioinspired PDMS/GO-Fe3O4 nanocomposites. The coatings' physical, mechanical, and anticorrosive features were also taken into account. Several microorganisms were employed to examine the fouling resistance of the coated specimens for 1 month. Good dispersion of GO-Fe3O4 hybrid fillers in the PDMS coating until 1 wt % achieved the highest water contact angle (158° ± 2°), the lowest SFE (12.06 mN/m), micro-/nano-roughness, and improved bulk mechanical and anticorrosion properties. The well-distributed PDMS/GO-Fe3O4 (1 wt % nanofillers) bioinspired nanocoating showed the least biodegradability against all the tested microorganisms [Kocuria rhizophila (2.047%), Pseudomonas aeruginosa (1.961%), and Candida albicans (1.924%)]. We successfully developed non-toxic, low-cost, and economical nanostructured superhydrophobic FR composite coatings for long-term ship hull coatings. This study may expand the applications of bio-inspired functional materials because for multiple AF, durability and hydrophobicity are both important features in several industrial applications.
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Affiliation(s)
- Mohamed S Selim
- Petroleum Application Department, Egyptian Petroleum Research Institute (EPRI), Nasr City11727, Cairo, Egypt
| | - Nesreen A Fatthallah
- Processes Design & Development Department, Egyptian Petroleum Research Institute (EPRI), Nasr City11727, Cairo, Egypt
| | - Mohamed A Shenashen
- Petroleum Application Department, Egyptian Petroleum Research Institute (EPRI), Nasr City11727, Cairo, Egypt
- National Institute for Materials Science (NIMS), 1-2-1 Sengen, Tsukubashi, Ibaraki-ken305-0047, Japan
| | - Shimaa A Higazy
- Petroleum Application Department, Egyptian Petroleum Research Institute (EPRI), Nasr City11727, Cairo, Egypt
| | - Hekmat R Madian
- Processes Design & Development Department, Egyptian Petroleum Research Institute (EPRI), Nasr City11727, Cairo, Egypt
| | - Mahmoud M Selim
- Prince Sattam Bin Abdulaziz University, P.O. Box 173, Al-Kharj11942, Saudi Arabia
| | - Sherif A El-Safty
- National Institute for Materials Science (NIMS), 1-2-1 Sengen, Tsukubashi, Ibaraki-ken305-0047, Japan
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