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Gong M, Yang X, Li Z, Yu A, Liu Y, Guo H, Li W, Xu S, Xiao L, Li T, Zou W. Surface engineering of pure magnesium in medical implant applications. Heliyon 2024; 10:e31703. [PMID: 38845950 PMCID: PMC11153198 DOI: 10.1016/j.heliyon.2024.e31703] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/04/2024] [Revised: 04/18/2024] [Accepted: 05/21/2024] [Indexed: 06/09/2024] Open
Abstract
This review comprehensively surveys the latest advancements in surface modification of pure magnesium (Mg) in recent years, with a focus on various cost-effective procedures, comparative analyses, and assessments of outcomes, addressing the merits and drawbacks of pure Mg and its alloys. Diverse economically feasible methods for surface modification, such as hydrothermal processes and ultrasonic micro-arc oxidation (UMAO), are discussed, emphasizing their exceptional performance in enhancing surface properties. The attention is directed towards the biocompatibility and corrosion resistance of pure Mg, underscoring the remarkable efficacy of techniques such as Ca-deficientca-deficient hydroxyapatite (CDHA)/MgF2 bi-layer coating and UMAO coating in electrochemical processes. These methods open up novel avenues for the application of pure Mg in medical implants. Emphasis is placed on the significance of adhering to the principles of reinforcing the foundation and addressing the source. The advocacy is for a judicious approach to corrosion protection on high-purity Mg surfaces, aiming to optimize the overall mechanical performance. Lastly, a call is made for future in-depth investigations into areas such as composite coatings and the biodegradation mechanisms of pure Mg surfaces, aiming to propel the field towards more sustainable and innovative developments.
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Affiliation(s)
- Mengqi Gong
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
| | - Xiangjie Yang
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
| | - Zhengnan Li
- School of Physics and Materials Science, Nanchang University, Nanchang, 330031, China
| | - Anshan Yu
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
- Dongguan Magna Medical Devices Co., Ltd., Dongguan, 523808, China
- School of Mechanical and Electrical Engineering, Jinggangshan University, Ji'an, 343009, China
| | - Yong Liu
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Lightweight and High Strength Structural Materials of Jiangxi Province, Nanchang, 330031, China
| | - Hongmin Guo
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
- School of Physics and Materials Science, Nanchang University, Nanchang, 330031, China
| | - Weirong Li
- Dongguan Magna Medical Devices Co., Ltd., Dongguan, 523808, China
| | - Shengliang Xu
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
| | - Libing Xiao
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
| | - Tongyu Li
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
| | - Weifeng Zou
- School of Advanced Manufacturing, Nanchang University, Nanchang, 330031, China
- Key Laboratory of Near Net Forming in Jiangxi Province, Nanchang, 330031, China
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Wu H, Xi K, Huang Y, Zheng Z, Wu Z, Liu R, Zhou C, Xu Y, Du H, Yin Y. Highly Orientated Sericite Nanosheets in Epoxy Coating for Excellent Corrosion Protection of AZ31B Mg Alloy. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 13:2310. [PMID: 37630895 PMCID: PMC10457806 DOI: 10.3390/nano13162310] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/05/2023] [Revised: 08/01/2023] [Accepted: 08/08/2023] [Indexed: 08/27/2023]
Abstract
The growing demands for material longevity in marine environments necessitate the development of highly efficient, low-cost, and durable corrosion-protective coatings. Although magnesium alloys are widely used in the automotive and aerospace industries, severe corrosion issues still hinder their long-term service in naval architecture. In the present work, an epoxy composite coating containing sericite nanosheets is prepared on the AZ31B Mg alloy using a one-step electrophoretic deposition method to improve corrosion resistance. Due to the polyetherimide (PEI) modification, positively charged sericite nanosheets can be highly orientated in an epoxy coating under the influence of an electric field. The sericite-incorporated epoxy coating prepared in the emulsion with 4 wt.% sericite exhibits the highest corrosion resistance, with its corrosion current density being 6 orders of magnitude lower than that of the substrate. Electrochemical measurements and immersion tests showed that the highly orientated sericite nanosheets in the epoxy coating have an excellent barrier effect against corrosive media, thus significantly improving the long-term anti-corrosion performance of the epoxy coating. This work provides new insight into the design of lamellar filler/epoxy coatings with superior anticorrosion performance and shows promise in the corrosion protection of magnesium alloys.
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Affiliation(s)
- Hao Wu
- Guangdong Key Laboratory of Materials and Equipment in Harsh Marine Environment, Guangzhou Maritime University, Guangzhou 510725, China; (H.W.); (Y.H.); (Z.Z.); (Z.W.); (R.L.); (H.D.)
- School of Naval Architecture and Ocean Engineering, Guangzhou Maritime University, Guangzhou 510725, China
| | - Ke Xi
- School of Mechanical and Automobile Engineering, South China University of Technology, Guangzhou 510641, China;
| | - Yan Huang
- Guangdong Key Laboratory of Materials and Equipment in Harsh Marine Environment, Guangzhou Maritime University, Guangzhou 510725, China; (H.W.); (Y.H.); (Z.Z.); (Z.W.); (R.L.); (H.D.)
- School of Naval Architecture and Ocean Engineering, Guangzhou Maritime University, Guangzhou 510725, China
| | - Zena Zheng
- Guangdong Key Laboratory of Materials and Equipment in Harsh Marine Environment, Guangzhou Maritime University, Guangzhou 510725, China; (H.W.); (Y.H.); (Z.Z.); (Z.W.); (R.L.); (H.D.)
- School of Naval Architecture and Ocean Engineering, Guangzhou Maritime University, Guangzhou 510725, China
| | - Zhenghua Wu
- Guangdong Key Laboratory of Materials and Equipment in Harsh Marine Environment, Guangzhou Maritime University, Guangzhou 510725, China; (H.W.); (Y.H.); (Z.Z.); (Z.W.); (R.L.); (H.D.)
- School of Naval Architecture and Ocean Engineering, Guangzhou Maritime University, Guangzhou 510725, China
| | - Ruolin Liu
- Guangdong Key Laboratory of Materials and Equipment in Harsh Marine Environment, Guangzhou Maritime University, Guangzhou 510725, China; (H.W.); (Y.H.); (Z.Z.); (Z.W.); (R.L.); (H.D.)
| | - Chilou Zhou
- School of Mechanical and Automobile Engineering, South China University of Technology, Guangzhou 510641, China;
| | - Yao Xu
- Guangdong Institute of Special Equipment Inspection and Research, Foshan 510655, China;
| | - Hao Du
- Guangdong Key Laboratory of Materials and Equipment in Harsh Marine Environment, Guangzhou Maritime University, Guangzhou 510725, China; (H.W.); (Y.H.); (Z.Z.); (Z.W.); (R.L.); (H.D.)
- School of Naval Architecture and Ocean Engineering, Guangzhou Maritime University, Guangzhou 510725, China
| | - Yansheng Yin
- Guangdong Key Laboratory of Materials and Equipment in Harsh Marine Environment, Guangzhou Maritime University, Guangzhou 510725, China; (H.W.); (Y.H.); (Z.Z.); (Z.W.); (R.L.); (H.D.)
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He N, Li J, Li W, Lin X, Fu Q, Peng X, Jin W, Yu Z, Chu PK. Poly(lactic acid) coating with a silane transition layer on MgAl LDH-coated biomedical Mg alloys for enhanced corrosion and cytocompatibility. Colloids Surf A Physicochem Eng Asp 2023. [DOI: 10.1016/j.colsurfa.2023.130947] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
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Vaghefinazari B, Wierzbicka E, Visser P, Posner R, Arrabal R, Matykina E, Mohedano M, Blawert C, Zheludkevich ML, Lamaka SV. Chromate-Free Corrosion Protection Strategies for Magnesium Alloys-A Review: Part III-Corrosion Inhibitors and Combining Them with Other Protection Strategies. MATERIALS (BASEL, SWITZERLAND) 2022; 15:ma15238489. [PMID: 36499985 PMCID: PMC9736638 DOI: 10.3390/ma15238489] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/09/2022] [Revised: 11/10/2022] [Accepted: 11/20/2022] [Indexed: 05/09/2023]
Abstract
Owing to the unique active corrosion protection characteristic of hexavalent chromium-based systems, they have been projected to be highly effective solutions against the corrosion of many engineering metals. However, hexavalent chromium, rendered a highly toxic and carcinogenic substance, is being phased out of industrial applications. Thus, over the past few years, extensive and concerted efforts have been made to develop environmentally friendly alternative technologies with comparable or better corrosion protection performance to that of hexavalent chromium-based technologies. The introduction of corrosion inhibitors to a coating system on magnesium surface is a cost-effective approach not only for improving the overall corrosion protection performance, but also for imparting active inhibition during the service life of the magnesium part. Therefore, in an attempt to resemble the unique active corrosion protection characteristic of the hexavalent chromium-based systems, the incorporation of inhibitors to barrier coatings on magnesium alloys has been extensively investigated. In Part III of the Review, several types of corrosion inhibitors for magnesium and its alloys are reviewed. A discussion of the state-of-the-art inhibitor systems, such as iron-binding inhibitors and inhibitor mixtures, is presented, and perspective directions of research are outlined, including in silico or computational screening of corrosion inhibitors. Finally, the combination of corrosion inhibitors with other corrosion protection strategies is reviewed. Several reported highly protective coatings with active inhibition capabilities stemming from the on-demand activation of incorporated inhibitors can be considered a promising replacement for hexavalent chromium-based technologies, as long as their deployment is adequately addressed.
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Affiliation(s)
- Bahram Vaghefinazari
- Institute of Surface Science, Helmholtz-Zentrum Hereon, 21502 Geesthacht, Germany
| | - Ewa Wierzbicka
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
- Department of Functional Materials and Hydrogen Technology, Faculty of Advanced Technologies and Chemistry, Military University of Technology, 2 Kaliskiego Street, 00-908 Warsaw, Poland
| | | | - Ralf Posner
- Henkel AG & Co. KGaA, 40589 Düsseldorf, Germany
| | - Raúl Arrabal
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
| | - Endzhe Matykina
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
| | - Marta Mohedano
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
| | - Carsten Blawert
- Institute of Surface Science, Helmholtz-Zentrum Hereon, 21502 Geesthacht, Germany
| | | | - Sviatlana V. Lamaka
- Institute of Surface Science, Helmholtz-Zentrum Hereon, 21502 Geesthacht, Germany
- Correspondence:
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Zhu D, Wang J, Hu W. Hydroxyapatite film prepared by hydrothermal method on layered double hydroxides coated Mg Alloy and its corrosion resistance. Colloids Surf A Physicochem Eng Asp 2022. [DOI: 10.1016/j.colsurfa.2022.129075] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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Jian W, Jin Z, Yang J, Meng G, Liu H, Liu H. Anticorrosion and antibiofouling performance of in-situ prepared layered double hydroxide coating modified by sodium pyrithione on aluminum alloy 7075. J IND ENG CHEM 2022. [DOI: 10.1016/j.jiec.2022.06.017] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Feng M, Fu Q, Li J, Li J, Wang Q, Liu X, Jin W, Li W, Chu PK, Yu Z. Sodium alginate coating on biodegradable high-purity magnesium with a hydroxide/silane transition layer for corrosion retardation. Colloids Surf A Physicochem Eng Asp 2022. [DOI: 10.1016/j.colsurfa.2022.128647] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Emerging Layered Materials and Their Applications in the Corrosion Protection of Metals and Alloys. SUSTAINABILITY 2022. [DOI: 10.3390/su14074079] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/27/2023]
Abstract
Metals and alloys are essential in modern society, and are used in our daily activities. However, they are prone to corrosion, with the conversion of the metal/alloy to its more thermodynamically-favored oxide/hydroxide phase. These undesirable corrosion reactions can lead to the failure of metallic components. Consequently, corrosion-protective technologies are now more important than ever, as it is essential to reduce the waste of valuable resources. In this review, we consider the role of emerging 2D materials and layered materials in the development of a corrosion protection strategy. In particular, we focus on the materials beyond graphene, and consider the role of transition metal dichalcogenides, such as MoS2, MXenes, layered double hydroxides, hexagonal boron nitride and graphitic carbon nitride in the formulation of effective and protective films and coatings. Following a short introduction to the synthesis and exfoliation of the layered materials, their role in corrosion protection is described and discussed. Finally, we discuss the future applications of these 2D materials in corrosion protection.
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