Crack evolution during the film drying process of fuel cell microporous layer ink

Modulation of transport at the interface in the microporous layer for high power density proton exchange membrane fuel cells

The proton exchange membrane (PEM) fuel cell is a device that demonstrates a significant potential for environmental sustainability, since it efficiently converts chemical energy into electrical energy. The microporous layer (MPL) in PEM fuel cells promotes gas transport and eliminates water. Nevertheless, the power density of PEM fuel cells is restricted by ohmic losses and mass transport losses in conventional MPLs. In this study, we enhanced the power density of proton exchange membrane (PEM) fuel cells through the identification of appropriate materials and the mitigation of mass transport losses occurring at the interface between the microporous layer and the catalyst layer. The incorporation of high electron conductivity, slip behavior at the interface between graphene and water, and rapid water evaporation facilitated by nanoporous graphene effectively address transport-related challenges. We evaluated two types of graphene as potential substitutes for carbon black in the microporous layer (MPL). The enhanced power density (up to 1.1 W cm-2) under all humidity conditions and reduced mass transport resistance (a 75 % reduction compared to carbon black MPL) make them promising candidates for next-generation PEM fuel cells. Furthermore, these findings provide guidance for controlling interfacial mass transport in colloidal systems.