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Reinartz C, Kulahci M, Ravn O. An extended Tennessee Eastman simulation dataset for fault-detection and decision support systems. Comput Chem Eng 2021. [DOI: 10.1016/j.compchemeng.2021.107281] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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2
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Luppi PA, Braccia L, Zumoffen D. Optimal Measurement Selection and Principal Component Analysis-Based Combination as Controlled Variables. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.0c04576] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- P. A. Luppi
- Grupo de Ingeniería de Sistemas de Procesos (GISP), Centro Internacional Franco-Argentino de Ciencias de la Información y de Sistemas (CIFASIS, CONICET-UNR), 27 de Febrero 210 bis, S2000EZP Rosario, Argentina
- Departamento Control, EIE, FCEIA, Universidad Nacional de Rosario, Pellegrini 250, S2000BTP Rosario, Argentina
| | - L. Braccia
- Grupo de Ingeniería de Sistemas de Procesos (GISP), Centro Internacional Franco-Argentino de Ciencias de la Información y de Sistemas (CIFASIS, CONICET-UNR), 27 de Febrero 210 bis, S2000EZP Rosario, Argentina
| | - D. Zumoffen
- Grupo de Ingeniería de Sistemas de Procesos (GISP), Centro Internacional Franco-Argentino de Ciencias de la Información y de Sistemas (CIFASIS, CONICET-UNR), 27 de Febrero 210 bis, S2000EZP Rosario, Argentina
- Universidad Tecnológica Nacional − FRRo, Zeballos 1341, S2000BQA Rosario, Argentina
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He R, Chen G, Dong C, Sun S, Shen X. Data-driven digital twin technology for optimized control in process systems. ISA TRANSACTIONS 2019; 95:221-234. [PMID: 31109723 DOI: 10.1016/j.isatra.2019.05.011] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/31/2019] [Revised: 04/22/2019] [Accepted: 05/11/2019] [Indexed: 06/09/2023]
Abstract
Due to the installation of various apparatus in process industries, both factors of complex structures and severe operating conditions could result in higher accident frequencies and maintenance challenges. Given the importance of security in process systems, this paper presents a data-driven digital twin system for automatic process applications by integrating virtual modeling, process monitoring, diagnosis, and optimized control into a cooperative architecture. For unknown model parameters, the adaptive system identification is proposed to model closed-loop virtual systems and residual signals with fault-free case data. Performance indices are improved to make the design of robust monitoring and diagnosis system to identify the apparatus status. Soft-sensor, parameterization control, and model-matching reconfiguration are ameliorated and incorporated into the optimized control configuration to guarantee stable and safe control performance under apparatus faults. The effectiveness and performance of the proposed digital twin system are evaluated by using different simulations on the Tennessee Eastman benchmark process in the presence of realistic fault scenarios.
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Affiliation(s)
- Rui He
- Centre for Offshore Engineering and Safety Technology (COEST), China University of Petroleum (East China), No.66, Changjiang West Road, Qingdao, China.
| | - Guoming Chen
- Centre for Offshore Engineering and Safety Technology (COEST), China University of Petroleum (East China), No.66, Changjiang West Road, Qingdao, China.
| | - Che Dong
- Centre for Offshore Engineering and Safety Technology (COEST), China University of Petroleum (East China), No.66, Changjiang West Road, Qingdao, China.
| | - Shufeng Sun
- Centre for Offshore Engineering and Safety Technology (COEST), China University of Petroleum (East China), No.66, Changjiang West Road, Qingdao, China.
| | - Xiaoyu Shen
- Centre for Offshore Engineering and Safety Technology (COEST), China University of Petroleum (East China), No.66, Changjiang West Road, Qingdao, China.
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Luppi PA, Braccia L, Rullo PG, Zumoffen DAR. Plantwide Control Design Based on the Control Allocation Approach. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b02966] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- P. A. Luppi
- Grupo
de Ingeniería de Sistemas de Procesos (GISP), Centro Internacional Franco-Argentino de Ciencias de la Información y de Sistemas (CIFASIS), CONICET-UNR, 27 de Febrero 210 bis, Rosario (S2000EZP), Argentina
- Departamento
Control, EIE, FCEIA, Universidad Nacional de Rosario, Pellegrini
250, Rosario (S2000BTP), Argentina
| | - L. Braccia
- Grupo
de Ingeniería de Sistemas de Procesos (GISP), Centro Internacional Franco-Argentino de Ciencias de la Información y de Sistemas (CIFASIS), CONICET-UNR, 27 de Febrero 210 bis, Rosario (S2000EZP), Argentina
| | - P. G. Rullo
- Grupo
de Ingeniería de Sistemas de Procesos (GISP), Centro Internacional Franco-Argentino de Ciencias de la Información y de Sistemas (CIFASIS), CONICET-UNR, 27 de Febrero 210 bis, Rosario (S2000EZP), Argentina
- Universidad Tecnológica Nacional-FRRo, Zeballos 1341, Rosario (S2000BQA), Argentina
| | - D. A. R. Zumoffen
- Grupo
de Ingeniería de Sistemas de Procesos (GISP), Centro Internacional Franco-Argentino de Ciencias de la Información y de Sistemas (CIFASIS), CONICET-UNR, 27 de Febrero 210 bis, Rosario (S2000EZP), Argentina
- Universidad Tecnológica Nacional-FRRo, Zeballos 1341, Rosario (S2000BQA), Argentina
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Zhan C, Li S, Yang Y. Enhanced Fault Detection Based on Ensemble Global–Local Preserving Projections with Quantitative Global–Local Structure Analysis. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b01642] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Chengjun Zhan
- Department of Automation and Key Laboratory of System Control and Information
Processing, Shanghai Jiao Tong University, Ministry of Education of China, Shanghai 200240, China
| | - Shuanghong Li
- Department of Automation and Key Laboratory of System Control and Information
Processing, Shanghai Jiao Tong University, Ministry of Education of China, Shanghai 200240, China
| | - Yupu Yang
- Department of Automation and Key Laboratory of System Control and Information
Processing, Shanghai Jiao Tong University, Ministry of Education of China, Shanghai 200240, China
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6
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Juliani Correa de Godoy R, Garcia C. Plantwide Control: A Review of Design Techniques, Benchmarks, and Challenges. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b00416] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Rodrigo Juliani Correa de Godoy
- Department of Telecommunications
and Control, Escola Politécnica of the University of São Paulo, 05508-900 São Paulo-SP, Brazil
| | - Claudio Garcia
- Department of Telecommunications
and Control, Escola Politécnica of the University of São Paulo, 05508-900 São Paulo-SP, Brazil
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Luppi PA, Basualdo MS. Smart Investment for Redundancies Selection Integrated to Reconfigurable Fault-Tolerant Control Design. Ind Eng Chem Res 2016. [DOI: 10.1021/acs.iecr.6b01517] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- P. A. Luppi
- CIFASIS, CONICET - UNR, 27 de Febrero 210 bis, S2000EZP Rosario, Argentina
- FCEIA, Universidad Nacional de Rosario, Pellegrini 250, S2000EZP Rosario, Argentina
| | - M. S. Basualdo
- FCEIA, Universidad Nacional de Rosario, Pellegrini 250, S2000EZP Rosario, Argentina
- Universidad Tecnológica Nacional - FRRo, Zeballos 1341, S2000BQA Rosario, Argentina
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Zumoffen D. Plant-wide control design based on steady-state combined indexes. ISA TRANSACTIONS 2016; 60:191-205. [PMID: 26573893 DOI: 10.1016/j.isatra.2015.10.016] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/05/2014] [Revised: 09/11/2015] [Accepted: 10/19/2015] [Indexed: 06/05/2023]
Abstract
This work proposes an alternative methodology for designing multi-loop control structures based on steady-state indexes and multi-objective combinatorial optimization problems. Indeed, the simultaneous selection of the controlled variables, manipulated variables, input-output pairing, and controller size and interaction degree is performed by using a combined index which relies on the sum of square deviations and the net load evaluation assessments in conjunction. This unified approach minimizes both the dynamic simulation burden and the heuristic knowledge requirements for deciding about the final optimal control structure. Further, this methodology allows incorporating structural modifications of the optimization problem context (degrees of freedom). The case study selected is the well-known Tennessee Eastman process and a set of simulations are given to compare this approach with early works.
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Affiliation(s)
- David Zumoffen
- Process System Engineering Group (PSEG). French-Argentine International Center for Information and Systems Sciences (CIFASIS-CONICET-UNR-AMU), 27 de Febrero 210 bis, (S2000EZP) Rosario, Argentina.
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9
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Luppi PA, Outbib R, Basualdo MS. Nominal Controller Design Based on Decentralized Integral Controllability in the Framework of Reconfigurable Fault-Tolerant Structures. Ind Eng Chem Res 2015. [DOI: 10.1021/ie501574d] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- P. A. Luppi
- CAPEG - CIFASIS
(CONICET - UNR - AMU), 27 de Febrero
210 bis (S2000EZP), Rosario, Argentina
- FCEIA, Universidad Nacional de Rosario, Pellegrini 250 (S2000EZP), Rosario, Argentina
| | - R. Outbib
- CAPEG - CIFASIS
(CONICET - UNR - AMU), 27 de Febrero
210 bis (S2000EZP), Rosario, Argentina
- Laboratoire
des Sciences de L’Information et des Systemes (LSIS), Aix Marseille Universite, Avenue Escadrille Normandie Niemen 13397, Marseille, France
| | - M. S. Basualdo
- CAPEG - CIFASIS
(CONICET - UNR - AMU), 27 de Febrero
210 bis (S2000EZP), Rosario, Argentina
- Universidad Tecnologica Nacional - FRRo, Zeballos 1341 (S2000BQA), Rosario, Argentina
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Gutierrez G, Ricardez-Sandoval L, Budman H, Prada C. An MPC-based control structure selection approach for simultaneous process and control design. Comput Chem Eng 2014. [DOI: 10.1016/j.compchemeng.2013.08.014] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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Jha A, Okorafor OC. Optimal Plantwide Process Control Applied to the Tennessee Eastman Problem. Ind Eng Chem Res 2013. [DOI: 10.1021/ie402215d] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Antonio Jha
- Department of Chemical Engineering, The Cooper Union, New York, New York 10003, United States
| | - Ogbonnaya C. Okorafor
- Department of Chemical Engineering, The Cooper Union, New York, New York 10003, United States
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13
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Zumoffen D, Musulin E. Selection of controlled variables: A novel perspective based on the singular energy of weighted graphs. Comput Chem Eng 2013. [DOI: 10.1016/j.compchemeng.2013.05.014] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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Kavouras A, Georgakis C, Kelley CT, Siettos C, Kevrekidis IG. Steady states for chemical process plants: A legacy code, time-stepping approach. AIChE J 2013. [DOI: 10.1002/aic.14199] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Andreas Kavouras
- Dept. of Chemical and Biological Engineering; Princeton University; Princeton; NJ; 08544
| | - Christos Georgakis
- Dept. of Chemical and Biological Engineering; Tufts University, Science and Technology Center; Medford; MA; 02155
| | - C. T. Kelley
- Dept. of Mathematics; Center for Research in Scientific Computation, North Carolina State University; Raleigh; NC; 27695
| | - Constantinos Siettos
- School of Applied Mathematics and Physical Sciences; National Technical University of Athens; GR; 15780; Greece
| | - Ioannis G. Kevrekidis
- Dept. of Chemical and Biological Engineering; Program in Applied and Computational Mathematics, and Dept. of Mathematics; Princeton University; Princeton; NJ 08544
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Luppi P, Zumoffen D, Basualdo M. Decentralized plantwide control strategy for large-scale processes. Case study: Pulp mill benchmark problem. Comput Chem Eng 2013. [DOI: 10.1016/j.compchemeng.2013.01.010] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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16
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Improvements on multivariable control strategies tested on the Petlyuk distillation column. Chem Eng Sci 2013. [DOI: 10.1016/j.ces.2013.02.008] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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