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Topology-Based Initialization for the Optimization-Based Design of Heteroazeotropic Distillation Processes. Processes (Basel) 2022. [DOI: 10.3390/pr10081482] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/27/2023] Open
Abstract
Distillation-based separation processes, such as extractive or heteroazeotropic distillation, present important processes for separating azeotropic mixtures in the chemical and biochemical industry. However, heteroazeotropic distillation has received much less attention than extractive distillation, which can be attributed to multiple reasons. The phase equilibrium calculations require a correct evaluation of phase stability, while the topology of the heterogeneous mixtures is generally more complex, comprising multiple azeotropes and distillation regions, resulting in an increased modeling complexity. Due to the integration of distillation columns and a decanter, even the simulation of these processes is considered more challenging, while an optimal process design should include the selection of a suitable solvent, considering the performance of the integrated hybrid process. Yet, the intricate mixture topologies largely impede the use of simplified criteria for solvent selection. To overcome these limitations and allow for a process-based screening of potential solvents, the current work presents a topology-based initialization and optimization approach for designing heteroazeotropic distillation processes. The systematic initialization enables an efficient evaluation of different solvents with different mixture topologies, which is further exploited for optimization-based sensitivity analysis and multi-objective optimization. Three case studies are analyzed with about 170 individually optimized process designs, including stage numbers, feed locations, phase ratios, and heat duties.
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Kampwerth J, Roth D, Polte L, Jupke A. Model-Based Simultaneous Solvent Screening and Column Design Based on a Holistic Consideration of Extraction and Solvent Recovery. Ind Eng Chem Res 2022; 61:3374-3382. [PMID: 35300271 PMCID: PMC8919511 DOI: 10.1021/acs.iecr.1c03312] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/16/2021] [Revised: 10/28/2021] [Accepted: 01/03/2022] [Indexed: 11/29/2022]
Affiliation(s)
- Jan Kampwerth
- AVT─Fluid Process Engineering, RWTH Aachen University, Forckenbeckstraße 51, D-52074 Aachen, Germany
| | - Daniel Roth
- AVT─Fluid Process Engineering, RWTH Aachen University, Forckenbeckstraße 51, D-52074 Aachen, Germany
| | - Lukas Polte
- AVT─Fluid Process Engineering, RWTH Aachen University, Forckenbeckstraße 51, D-52074 Aachen, Germany
| | - Andreas Jupke
- AVT─Fluid Process Engineering, RWTH Aachen University, Forckenbeckstraße 51, D-52074 Aachen, Germany
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Krone D, Esche E, Asprion N, Skiborowski M, Repke JU. Enabling optimization of complex distillation configurations in GAMS with CAPE-OPEN thermodynamic models. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2021.107626] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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4
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Model-based evaluation of a membrane-assisted hybrid extraction-distillation process for energy and cost-efficient purification of diluted aqueous streams. Chem Eng Sci 2021. [DOI: 10.1016/j.ces.2021.116650] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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5
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6
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Ishii Y, Otto FD. A method to circumvent the combinatorial difficulties in the optimal design of distillation columns. Comput Chem Eng 2020. [DOI: 10.1016/j.compchemeng.2020.107076] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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7
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Kampwerth J, Weber B, Rußkamp J, Kaminski S, Jupke A. Towards a holistic solvent screening: On the importance of fluid dynamics in a rate-based extraction model. Chem Eng Sci 2020. [DOI: 10.1016/j.ces.2020.115905] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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8
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Sasi T, Skiborowski M. Automatic Synthesis of Distillation Processes for the Separation of Homogeneous Azeotropic Multicomponent Systems. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c04555] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Thulasi Sasi
- Department of Chemical and Biochemical Engineering, Laboratory of Fluid Separations, TU Dortmund University, Emil-Figge-Strasse 70, D-44227 Dortmund, Germany
| | - Mirko Skiborowski
- Department of Chemical and Biochemical Engineering, Laboratory of Fluid Separations, TU Dortmund University, Emil-Figge-Strasse 70, D-44227 Dortmund, Germany
- Institute for Process Systems Engineering, Hamburg University of Technology, Am Schwarzenberg Campus 4, D-21073 Hamburg, Germany
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Seidel T, Hoffmann A, Bortz M, Scherrer A, Burger J, Asprion N, Küfer KH, Hasse H. A novel approach for infeasible path optimization of distillation-based flowsheets. CHEMICAL ENGINEERING SCIENCE: X 2020. [DOI: 10.1016/j.cesx.2020.100063] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022] Open
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Global optimization of multicomponent distillation configurations: Global minimization of total cost for multicomponent mixture separations. Comput Chem Eng 2019. [DOI: 10.1016/j.compchemeng.2019.04.009] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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13
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Development of extrinsic functions for optimal synthesis and design—Application to distillation-based separation processes. Comput Chem Eng 2019. [DOI: 10.1016/j.compchemeng.2019.03.028] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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14
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Shankar KN, Adhikari J, Noronha SB. Computer‐aided solvent selection and design for the efficient extraction of a pharmaceutical molecule. CAN J CHEM ENG 2019. [DOI: 10.1002/cjce.23395] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Kaushik Nagaraj Shankar
- Department of Chemical EngineeringIndian Institute of Technology BombayPowaiMumbai‐400076India
| | - Jhumpa Adhikari
- Department of Chemical EngineeringIndian Institute of Technology BombayPowaiMumbai‐400076India
| | - Santosh B. Noronha
- Department of Chemical EngineeringIndian Institute of Technology BombayPowaiMumbai‐400076India
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15
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Bongartz D, Mitsos A. Deterministic global flowsheet optimization: Between equation‐oriented and sequential‐modular methods. AIChE J 2019. [DOI: 10.1002/aic.16507] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/26/2023]
Affiliation(s)
- Dominik Bongartz
- Process Systems Engineering (AVT.SVT)RWTH Aachen University 52074 Aachen Germany
| | - Alexander Mitsos
- Process Systems Engineering (AVT.SVT)RWTH Aachen University 52074 Aachen Germany
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16
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Kuhlmann H, Möller M, Skiborowski M. Analysis of TBA-Based ETBE Production by Means of an Optimization-Based Process-Synthesis Approach. CHEM-ING-TECH 2018. [DOI: 10.1002/cite.201800119] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Hanns Kuhlmann
- TU Dortmund University; Department of Biochemical and Chemical Engineering; Laboratory of Fluid Separations; 44227 Dortmund Germany
| | - Marcel Möller
- TU Dortmund University; Department of Biochemical and Chemical Engineering; Laboratory of Fluid Separations; 44227 Dortmund Germany
| | - Mirko Skiborowski
- TU Dortmund University; Department of Biochemical and Chemical Engineering; Laboratory of Fluid Separations; 44227 Dortmund Germany
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17
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Development of a flowsheet for sec-butyl acetate production based on a complex analysis of the reaction and distillation components. Russ Chem Bull 2018. [DOI: 10.1007/s11172-018-2318-x] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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18
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Ma Y, Luo Y, Ma X, Yang T, Chen D, Yuan X. Fast Algorithms for Equation-Oriented Flowsheet Simulation and Optimization Using Pseudo-Transient Models. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b01461] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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19
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Maußner J, Freund H. Optimization under uncertainty in chemical engineering: Comparative evaluation of unscented transformation methods and cubature rules. Chem Eng Sci 2018. [DOI: 10.1016/j.ces.2018.02.002] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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20
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Ulonska K, König A, Klatt M, Mitsos A, Viell J. Optimization of Multiproduct Biorefinery Processes under Consideration of Biomass Supply Chain Management and Market Developments. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b00245] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Kirsten Ulonska
- Aachener Verfahrenstechnik, Process Systems Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Andrea König
- Aachener Verfahrenstechnik, Process Systems Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Marten Klatt
- Aachener Verfahrenstechnik, Process Systems Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Alexander Mitsos
- Aachener Verfahrenstechnik, Process Systems Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Jörn Viell
- Aachener Verfahrenstechnik, Process Systems Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
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Mitsos A, Asprion N, Floudas CA, Bortz M, Baldea M, Bonvin D, Caspari A, Schäfer P. Challenges in process optimization for new feedstocks and energy sources. Comput Chem Eng 2018. [DOI: 10.1016/j.compchemeng.2018.03.013] [Citation(s) in RCA: 69] [Impact Index Per Article: 11.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
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22
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Skiborowski M, Recker S, Marquardt W. Shortcut-based optimization of distillation-based processes by a novel reformulation of the feed angle method. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.01.019] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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23
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Zhang X, Song Z, Zhou T. Rigorous design of reaction-separation processes using disjunctive programming models. Comput Chem Eng 2018. [DOI: 10.1016/j.compchemeng.2017.12.013] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Abstract
Abstract
Process intensification (PI) is a rapidly growing field of research and industrial development that has already created many innovations in chemical process industry. PI is directed toward substantially smaller, cleaner, more energy-efficient technology. Furthermore, PI aims at safer and sustainable technological developments. Its tools are reduction of the number of devices (integration of several functionalities in one apparatus), improving heat and mass transfer by advanced mixing technologies and shorter diffusion pathways, miniaturization, novel energy techniques, new separation approaches, integrated optimization and control strategies. This review discusses many of the recent developments in PI. Starting from fundamental definitions, microfluidic technology, mixing, modern distillation techniques, membrane separation, continuous chromatography, and application of gravitational, electric, and magnetic fields will be described.
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Affiliation(s)
- Frerich J. Keil
- Institute of Chemical Reaction Engineering , Hamburg University of Technology , 21073 Hamburg , Germany
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25
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Scharzec B, Waltermann T, Skiborowski M. A Systematic Approach towards Synthesis and Design of Pervaporation-Assisted Separation Processes. CHEM-ING-TECH 2017. [DOI: 10.1002/cite.201700079] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Bettina Scharzec
- TU Dortmund University, Department of Biochemical and Chemical Engineering; Laboratory of Fluid Separations; Emil-Figge-Straße 70 44227 Dortmund Germany
| | - Thomas Waltermann
- TU Dortmund University, Department of Biochemical and Chemical Engineering; Laboratory of Fluid Separations; Emil-Figge-Straße 70 44227 Dortmund Germany
| | - Mirko Skiborowski
- TU Dortmund University, Department of Biochemical and Chemical Engineering; Laboratory of Fluid Separations; Emil-Figge-Straße 70 44227 Dortmund Germany
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26
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Franke MB. Design of Dividing-Wall Columns by Mixed-Integer Nonlinear Programming Optimization. CHEM-ING-TECH 2017. [DOI: 10.1002/cite.201700005] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Meik B. Franke
- Bayer AG; Crop Science Division; Department of Industrialization; 41538 Dormagen Germany
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27
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Waltermann T, Skiborowski M. Conceptual Design of Highly Integrated Processes - Optimization of Dividing Wall Columns. CHEM-ING-TECH 2017. [DOI: 10.1002/cite.201600128] [Citation(s) in RCA: 25] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Thomas Waltermann
- TU Dortmund University; Department of Biochemical, Chemical Engineering; Laboratory of Fluid Separations; Emil-Figge-Straße 70 44227 Dortmund Germany
| | - Mirko Skiborowski
- TU Dortmund University; Department of Biochemical, Chemical Engineering; Laboratory of Fluid Separations; Emil-Figge-Straße 70 44227 Dortmund Germany
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28
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Wang Y, Bu G, Wang Y, Zhao T, Zhang Z, Zhu Z. Application of a simulated annealing algorithm to design and optimize a pressure-swing distillation process. Comput Chem Eng 2016. [DOI: 10.1016/j.compchemeng.2016.09.014] [Citation(s) in RCA: 36] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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29
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Gopinath S, Jackson G, Galindo A, Adjiman CS. Outer approximation algorithm with physical domain reduction for computer‐aided molecular and separation process design. AIChE J 2016. [DOI: 10.1002/aic.15411] [Citation(s) in RCA: 37] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Smitha Gopinath
- Dept. of Chemical Engineering, Centre for Process Systems EngineeringImperial College London, South Kensington Campus LondonSW7 2AZ U.K
| | - George Jackson
- Dept. of Chemical Engineering, Centre for Process Systems EngineeringImperial College London, South Kensington Campus LondonSW7 2AZ U.K
| | - Amparo Galindo
- Dept. of Chemical Engineering, Centre for Process Systems EngineeringImperial College London, South Kensington Campus LondonSW7 2AZ U.K
| | - Claire S. Adjiman
- Dept. of Chemical Engineering, Centre for Process Systems EngineeringImperial College London, South Kensington Campus LondonSW7 2AZ U.K
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Steimel J, Engell S. Optimization-based support for process design under uncertainty: A case study. AIChE J 2016. [DOI: 10.1002/aic.15400] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Jochen Steimel
- Covestro Deutschland AG; Distillation and Phase Separation, Leverkusen 51367 Germany
| | - Sebastian Engell
- Dept. of Biochemical and Chemical Engineering; Process Dynamics and Operations Group; TU Dortmund, Emil-Figge-Str. 70 Dortmund 44227 Germany
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31
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Skiborowski M, Bausa J, Marquardt W. A Unifying Approach for the Calculation of Azeotropes and Pinch Points in Homogeneous and Heterogeneous Mixtures. Ind Eng Chem Res 2016. [DOI: 10.1021/acs.iecr.6b01303] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Mirko Skiborowski
- Department
of Biochemical and Chemical Engineering, Laboratory of Fluid Separations, TU Dortmund University, 44227 Dortmund, Germany
- AVT
- Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
| | - Jürgen Bausa
- AVT
- Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
| | - Wolfgang Marquardt
- AVT
- Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
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32
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MINLP optimization of a heterogeneous azeotropic distillation process: Separation of ethanol and water with cyclohexane as an entrainer. Comput Chem Eng 2016. [DOI: 10.1016/j.compchemeng.2016.03.027] [Citation(s) in RCA: 39] [Impact Index Per Article: 4.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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33
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Harvianto GR, Ahmad F, Nhien LC, Lee M. Vapor permeation–distillation hybrid processes for cost-effective isopropanol dehydration: modeling, simulation and optimization. J Memb Sci 2016. [DOI: 10.1016/j.memsci.2015.09.032] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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34
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Skiborowski M, Rautenberg M, Marquardt W. A Hybrid Evolutionary–Deterministic Optimization Approach for Conceptual Design. Ind Eng Chem Res 2015. [DOI: 10.1021/acs.iecr.5b01995] [Citation(s) in RCA: 32] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Mirko Skiborowski
- AVT - Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
| | - Marcel Rautenberg
- AVT - Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
| | - Wolfgang Marquardt
- AVT - Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
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Steimel J, Engell S. Conceptual design and optimization of chemical processes under uncertainty by two-stage programming. Comput Chem Eng 2015. [DOI: 10.1016/j.compchemeng.2015.05.016] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
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36
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37
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Skiborowski M, Wessel J, Marquardt W. Efficient Optimization-Based Design of Membrane-Assisted Distillation Processes. Ind Eng Chem Res 2014. [DOI: 10.1021/ie502482b] [Citation(s) in RCA: 31] [Impact Index Per Article: 3.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/29/2023]
Affiliation(s)
- Mirko Skiborowski
- AVT−Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
| | - Johannes Wessel
- AVT−Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
| | - Wolfgang Marquardt
- AVT−Process System Engineering, RWTH Aachen University, 52064 Aachen, Germany
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