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Ma K, Sahinidis NV, Bindlish R, Bury SJ, Haghpanah R, Rajagopalan S. Data-driven strategies for extractive distillation unit optimization. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.107970] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Advancements in Optimization and Control Techniques for Intensifying Processes. Processes (Basel) 2021. [DOI: 10.3390/pr9122150] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Process Intensification (PI) is a vast and growing area in Chemical Engineering, which deals with the enhancement of current technology to enable improved efficiency; energy, cost, and environmental impact reduction; small size; and better integration with the other equipment. Since process intensification results in novel, but complex, systems, it is necessary to rely on optimization and control techniques that can cope with such new processes. Therefore, this review presents some advancements in the field of process intensification that are worthy of exploring in detail in the coming years. At the end, several important open questions that can be taken into consideration in the coming years are listed.
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Pistikopoulos EN, Barbosa-Povoa A, Lee JH, Misener R, Mitsos A, Reklaitis GV, Venkatasubramanian V, You F, Gani R. Process systems engineering – The generation next? Comput Chem Eng 2021. [DOI: 10.1016/j.compchemeng.2021.107252] [Citation(s) in RCA: 30] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
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Ye H, Zou X, Zhu W, Yang Y, Dong H, Bi M. Synthesis framework for distillation sequence with sidestream columns: Application in reaction-separation-recycle system. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2020.12.005] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Tey SY, Wong SS, Lam JA, Ong NQ, Foo DC, Ng DK. Extended hierarchical decomposition approach for the synthesis of biorefinery processes. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2020.11.015] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Tsai TY, Ward JD. Automatic Column Sequencing and Optimization for Homogeneous Azeotropic Mixtures. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c01635] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Te-Yu Tsai
- Department of Chemical Engineering, National Taiwan University, Taipei 106-07, Taiwan
| | - Jeffrey D. Ward
- Department of Chemical Engineering, National Taiwan University, Taipei 106-07, Taiwan
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Ye H, Zou X, Zhu W, Yang Y, Dong H, Bi M. Synthesis and Optimization of Reaction–Separation–Recycle Systems with Complex Distillation Sequences. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c00392] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Haotian Ye
- School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Xiong Zou
- School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
- School of Energy and Power Engineering, Dalian University of Technology, Dalian 116024, China
| | - Weixuan Zhu
- School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Yang Yang
- School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Hongguang Dong
- School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Mingshu Bi
- School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
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Tian Y, Pistikopoulos EN. Toward an Envelope of Design Solutions for Combined/Intensified Reaction/Separation Systems. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c01196] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yuhe Tian
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, College Station, Texas 77843, United States
- Texas A&M Energy Institute, Texas A&M University, College Station, Texas 77843, United States
| | - Efstratios N. Pistikopoulos
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, College Station, Texas 77843, United States
- Texas A&M Energy Institute, Texas A&M University, College Station, Texas 77843, United States
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Mencarelli L, Chen Q, Pagot A, Grossmann IE. A review on superstructure optimization approaches in process system engineering. Comput Chem Eng 2020. [DOI: 10.1016/j.compchemeng.2020.106808] [Citation(s) in RCA: 71] [Impact Index Per Article: 17.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
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Friedler F, Aviso KB, Bertok B, Foo DCY, Tan RR. Prospects and challenges for chemical process synthesis with P-graph. Curr Opin Chem Eng 2019. [DOI: 10.1016/j.coche.2019.08.007] [Citation(s) in RCA: 28] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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Tula AK, Eden MR, Gani R. Computer‐aided process intensification: Challenges, trends and opportunities. AIChE J 2019. [DOI: 10.1002/aic.16819] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
Affiliation(s)
- Anjan K. Tula
- Department of Chemical Engineering Auburn University Auburn Alabama
- College of Control Science and Engineering Zhejiang University Hangzhou China
| | - Mario R. Eden
- Department of Chemical Engineering Auburn University Auburn Alabama
| | - Rafiqul Gani
- College of Control Science and Engineering Zhejiang University Hangzhou China
- PSE for SPEED Allerød Denmark
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Wu W, Yenkie KM, Maravelias CT. Synthesis and analysis of separation processes for extracellular chemicals generated from microbial conversions. ACTA ACUST UNITED AC 2019. [DOI: 10.1186/s42480-019-0022-8] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Abstract
Abstract
Recent advances in metabolic engineering have enabled the production of chemicals via bio-conversion using microbes. However, downstream separation accounts for 60–80% of the total production cost in many cases. Previous work on microbial production of extracellular chemicals has been mainly restricted to microbiology, biochemistry, metabolomics, or techno-economic analysis for specific product examples such as succinic acid, xanthan gum, lycopene, etc. In these studies, microbial production and separation technologies were selected apriori without considering any competing alternatives. However, technology selection in downstream separation and purification processes can have a major impact on the overall costs, product recovery, and purity. To this end, we apply a superstructure optimization based framework that enables the identification of critical technologies and their associated parameters in the synthesis and analysis of separation processes for extracellular chemicals generated from microbial conversions. We divide extracellular chemicals into three categories based on their physical properties, such as water solubility, physical state, relative density, volatility, etc. We analyze three major extracellular product categories (insoluble light, insoluble heavy and soluble) in detail and provide suggestions for additional product categories through extension of our analysis framework. The proposed analysis and results provide significant insights for technology selection and enable streamlined decision making when faced with any microbial product that is released extracellularly. The parameter variability analysis for the product as well as the associated technologies and comparison with novel alternatives is a key feature which forms the basis for designing better bioseparation strategies that have potential for commercial scalability and can compete with traditional chemical production methods.
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Tian Y, Pistikopoulos EN. Synthesis of operable process intensification systems: advances and challenges. Curr Opin Chem Eng 2019. [DOI: 10.1016/j.coche.2018.12.003] [Citation(s) in RCA: 20] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/04/2023]
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Nentwich C, Engell S. Surrogate modeling of phase equilibrium calculations using adaptive sampling. Comput Chem Eng 2019. [DOI: 10.1016/j.compchemeng.2019.04.006] [Citation(s) in RCA: 20] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Albahri TA, Khor CS, Elsholkami M, Elkamel A. A mixed integer nonlinear programming approach for petroleum refinery topology optimisation. Chem Eng Res Des 2019. [DOI: 10.1016/j.cherd.2019.01.001] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Peng X, Root TW, Maravelias CT. Optimization‐based process synthesis under seasonal and daily variability: Application to concentrating solar power. AIChE J 2018. [DOI: 10.1002/aic.16458] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
Affiliation(s)
- Xinyue Peng
- Dept. of Chemical and Biological EngineeringUniversity of Wisconsin‐Madison Madison Wisconsin, 53706
| | - Thatcher W. Root
- Dept. of Chemical and Biological EngineeringUniversity of Wisconsin‐Madison Madison Wisconsin, 53706
| | - Christos T. Maravelias
- Dept. of Chemical and Biological EngineeringUniversity of Wisconsin‐Madison Madison Wisconsin, 53706
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Chen JY, Pan M, He C, Zhang BJ, Chen QL. New Gasoline Absorption–Stabilization Process for Separation Intensification and Flowsheet Simplification in Refineries. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b04477] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Jing Y. Chen
- School of Chemical Engineering and Technology, Guangdong Engineering Centre for Petrochemical Energy Conservation, Sun Yat-sen University, Zhuhai 510275, China
| | - Ming Pan
- School of Chemical Engineering and Technology, Guangdong Engineering Centre for Petrochemical Energy Conservation, Sun Yat-sen University, Zhuhai 510275, China
| | - Chang He
- School of Chemical Engineering and Technology, Guangdong Engineering Centre for Petrochemical Energy Conservation, Sun Yat-sen University, Zhuhai 510275, China
| | - Bing J. Zhang
- School of Chemical Engineering and Technology, Guangdong Engineering Centre for Petrochemical Energy Conservation, Sun Yat-sen University, Zhuhai 510275, China
| | - Qing L. Chen
- School of Chemical Engineering and Technology, Guangdong Engineering Centre for Petrochemical Energy Conservation, Sun Yat-sen University, Zhuhai 510275, China
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Nezhadfard M, Emami LS, Kasiri N, Khanof MH, Khalili-Garakani A, Ivakpour J. Development of a reaction/distillation matrix for systematic generation of sequences in a single two component reaction-separation case study. Comput Chem Eng 2018. [DOI: 10.1016/j.compchemeng.2018.06.025] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Luu Trung Duong P, Quang Minh L, Abdul Qyyum M, Lee M. Sparse Bayesian learning for data driven polynomial chaos expansion with application to chemical processes. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.08.006] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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Process synthesis using block superstructure with automated flowsheet generation and optimization. AIChE J 2018. [DOI: 10.1002/aic.16219] [Citation(s) in RCA: 33] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Gençer E, Agrawal R. Strategy to synthesize integrated solar energy coproduction processes with optimal process intensification. Case study: Efficient solar thermal hydrogen production. Comput Chem Eng 2017. [DOI: 10.1016/j.compchemeng.2017.01.038] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Recker S, Gordon CM, Peace A, Redepenning C, Marquardt W. Systematic Design of a Butadiene Telomerization Process: The Catalyst Makes the Difference. CHEM-ING-TECH 2017. [DOI: 10.1002/cite.201700055] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Sebastian Recker
- Aachener Verfahrenstechnik - Process Systems Engineering; Forckenbeckstraße 51 52074 Aachen Germany
| | - Charles M. Gordon
- Britest Ltd.; The Innovation Centre, Sci-Tech Daresbury; Keckwick Lane Daresbury United Kingdom
| | - Amy Peace
- Britest Ltd.; The Innovation Centre, Sci-Tech Daresbury; Keckwick Lane Daresbury United Kingdom
| | - Christian Redepenning
- Aachener Verfahrenstechnik - Process Systems Engineering; Forckenbeckstraße 51 52074 Aachen Germany
| | - Wolfgang Marquardt
- Aachener Verfahrenstechnik - Process Systems Engineering; Forckenbeckstraße 51 52074 Aachen Germany
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Chen Q, Grossmann I. Recent Developments and Challenges in Optimization-Based Process Synthesis. Annu Rev Chem Biomol Eng 2017; 8:249-283. [DOI: 10.1146/annurev-chembioeng-080615-033546] [Citation(s) in RCA: 103] [Impact Index Per Article: 14.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Abstract
This article first reviews recent developments in process synthesis and discusses some of the major challenges in the theory and practice in this area. Next, the article reviews key concepts in optimization-based conceptual design, namely superstructure representations, multilevel models, optimization methods, and modeling environments. A brief review of the synthesis of major subsystems and flowsheets is presented. Finally, the article closes with a critical assessment and future research challenges for the process synthesis area.
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Affiliation(s)
- Qi Chen
- Center for Advanced Process Decision Making, Department of Chemical Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213
| | - I.E. Grossmann
- Center for Advanced Process Decision Making, Department of Chemical Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213
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Pichardo P, Manousiouthakis VI. Infinite DimEnsionAl State-space as a systematic process intensification tool: Energetic intensification of hydrogen production. Chem Eng Res Des 2017. [DOI: 10.1016/j.cherd.2017.01.026] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Steimel J, Engell S. Optimization-based support for process design under uncertainty: A case study. AIChE J 2016. [DOI: 10.1002/aic.15400] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Jochen Steimel
- Covestro Deutschland AG; Distillation and Phase Separation, Leverkusen 51367 Germany
| | - Sebastian Engell
- Dept. of Biochemical and Chemical Engineering; Process Dynamics and Operations Group; TU Dortmund, Emil-Figge-Str. 70 Dortmund 44227 Germany
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Wu W, Henao CA, Maravelias CT. A superstructure representation, generation, and modeling framework for chemical process synthesis. AIChE J 2016. [DOI: 10.1002/aic.15300] [Citation(s) in RCA: 37] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- WenZhao Wu
- Dept. of Chemical and Biological Engineering and DOE Great Lakes Bioenergy Research CenterUniversity of Wisconsin‐MadisonMadison WI53706
| | - Carlos A. Henao
- Dept. of Chemical and Biological Engineering and DOE Great Lakes Bioenergy Research CenterUniversity of Wisconsin‐MadisonMadison WI53706
| | - Christos T. Maravelias
- Dept. of Chemical and Biological Engineering and DOE Great Lakes Bioenergy Research CenterUniversity of Wisconsin‐MadisonMadison WI53706
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