Gas−liquid multiphase computational fluid dynamics (CFD) of amine absorption column with structured-packing for CO2 capture

Multiscale Eulerian CFD of Chemical Processes: A Review

This review covers the scope of multiscale computational fluid dynamics (CFD), laying the framework for studying hydrodynamics with and without chemical reactions in single and multiple phases regarded as continuum fluids. The molecular, coarse-grained particle, and meso-scale dynamics at the individual scale are excluded in this review. Scoping single-scale Eulerian CFD approaches, the necessity of multiscale CFD is highlighted. First, the Eulerian CFD theory, including the governing and turbulence equations, is described for single and multiple phases. The Reynolds-averaged Navier–Stokes (RANS)-based turbulence model such as the standard k-ε equation is briefly presented, which is commonly used for industrial flow conditions. Following the general CFD theories based on the first-principle laws, a multiscale CFD strategy interacting between micro- and macroscale domains is introduced. Next, the applications of single-scale CFD are presented for chemical and biological processes such as gas distributors, combustors, gas storage tanks, bioreactors, fuel cells, random- and structured-packing columns, gas-liquid bubble columns, and gas-solid and gas-liquid-solid fluidized beds. Several multiscale simulations coupled with Eulerian CFD are reported, focusing on the coupling strategy between two scales. Finally, challenges to multiscale CFD simulations are discussed. The need for experimental validation of CFD results is also presented to lay the groundwork for digital twins supported by CFD. This review culminates in conclusions and perspectives of multiscale CFD.

CFD Modeling on Hydrodynamic Characteristics of Multiphase Counter-Current Flow in a Structured Packed Bed for Post-Combustion CO2 Capture

Solvent-based post combustion CO2 capture is a promising technology for industrial application. Gas-liquid interfaces and interactions in the packed bed are considered one of the key factors affecting the overall CO2 absorption rate. Understanding the hydrodynamic characterizations within packed beds is essential to identify the appropriate enhanced mass transfer technique. However, multiphase counter-current flows in the structured packing typically used in these processes are complicated to visualize and optimize experimentally. In this paper, we aim to develop a comprehensive 3D multiphase, counter-current flow model to study the liquid/gas behavior on the surface of structured packing. The output from computational fluid dynamics (CFD) clearly visualized the hydrodynamic characterizations, such as the liquid distributions, wettability, and film thicknesses, in the confined packed bed. When the liquid We (Weber number) was greater than 2.21, the channel flow became insignificant and flow streams became more disorganized with more droplets at larger sizes. The portion of dead zones is decreased at higher liquid We, but it cannot be completely eliminated. Average film thickness was about 0.6–0.7 mm, however, its height varied significantly.