Comparison of different kraft lignin-based vanillin production processes

Review on the oxidative catalysis methods of converting lignin into vanillin

Vanillin plays an important role not only in food and flavouring, but also as a platform compound for the synthesis of other valuable products, mainly derived from the oxidative decarboxylation of petroleum-based guaiacol production. In order to alleviate the problem of collapsing oil resources, the preparation of vanillin from lignin has become a good option from the perspective of environmental sustainability, but it is still not optimistic in terms of vanillin production. Currently, catalytic oxidative depolymerization of lignin for the preparation of vanillin is the main development trend. This paper mainly reviews four ways of preparing vanillin from lignin base: alkaline (catalytic) oxidation, electrochemical (catalytic) oxidation, Fenton (catalytic) oxidation and photo (catalytic) oxidative degradation of lignin. In this work, the working principles, influencing factors, vanillin yields obtained, respective advantages and disadvantages and the development trends of the four methods are systematically summarized, and finally, several methods for the separation and purification of lignin-based vanillin are briefly reviewed.

Techno-economic optimization of a process superstructure for lignin valorization

Lignin, the most abundant aromatic biopolymer on Earth, is often considered a biorefinery by-product, despite its potential to be valorized into high-added-value chemicals and fuels. In this work, an integrated superstructure-based optimization model was set up and optimized using mixed-integer non-linear programming for the conversion of technical lignin to three main biobased products: aromatic monomers, phenol-formaldehyde resins, and aromatic aldehydes/acids. Several alternative conversion pathways were simultaneously compared to assess the profitability of lignins-based processes by predicting the performance of technologies with different TRL. Upon employing key technologies such as hydrothermal liquefaction, dissolution in solvent, or high-temperature electrolysis, the technical lignins could have a market value of 200 €/t when the market price for aromatic monomers, resins, and vanillin is at least 2.0, 0.8, and 15.0 €/kg, respectively. When lower product selling prices were considered, the aromatic monomers and the resins were not profitable as target products.

Microbial peroxide producing cell mediated lignin valorization

Lignin is one of the most abundant naturally occurring polymers and can produce value-added products such as vanillin and p-coumaric acid. In the current work, in-situ depolymerization of lignin for its valorization in a microbial peroxide-producing cell (MPPC) system was performed. It is an electrochemical cell that requires no external energy to produce H₂O₂ for the advanced oxidation process. Lignin in the MPPC system undergoes oxidative depolymerization to generate value-added products. The maximum open-circuit voltage (OCV) was 1.143 V, the current density and power densities were 14 mA/cm² and 13 mW/cm², respectively, along with the production of 26 mM of H₂O₂. The degradation of signature linkages such as β-β bond and β-0-4 bond were analyzed and confirmed using FTIR spectroscopy. Vanillin, p-coumaric acid, ferulic acid, etc. were generated during depolymerization and were detected using LC-QTOF-MS.