Mechanical reinforcement and thermal conductivity in expanded graphene nanoplatelets reinforced epoxy composites

Recent progress in additive inorganic flame retardants polymer composites: Degradation mechanisms, modeling and applications

Additive flame retardant offers several advantages in terms of formulation, improved performance and reduced environmental impact. These additives result in superior thermal management and the delay of thermal runaway events which ensures safety as well as durability. This review underlines the importance of appropriate additive flame retardant selection such as zinc borate, alumina and other inorganic flame retardants within the epoxy matrix. This study sets itself apart by introducing modeling and simulation techniques and comparing various additive flame retardants in terms of enhancing flame retardant properties, tensile strength and toughness of the composite. It also includes a more in-depth examination of manufacturing processes, burning mechanism and stabilization of polymer composite. The importance of conducting characterization such as cone calorimetry, UL-94 test is summarized for validating the desired flame retardant properties. Furthermore, it addresses the principal challenges and offers strategies to overcome these challenges based on the current research landscape.

Physico-Mechanical Properties and Bonding Performance of Graphene-Added Orthodontic Adhesives

This study aimed to assess the key physico-mechanical properties and bonding performance of orthodontic adhesives with graphene addition for bonding a fixed retainer. Transbond LR (3M) and Transbond LV (3M) with no graphene were set as the control groups. Graphene was added into LR and LV at concentrations of 0.01 wt%, 0.05 wt% and 0.1 wt%. The stickiness of the uncured samples (n = 5) and real-time degree of conversion (DC) of the samples (n = 3) were measured over a 24-h period using Fourier-transform infrared spectroscopy. The hardness and other mechanical parameters, including the Martens hardness (HM), indentation modulus (EIT), elastic index (ηIT) and creep (CIT), were measured (n = 5). To measure the shear bond strength (SBS), adhesive composites were applied using a mold to bond the retainer wire to the lingual surfaces of bovine incisors (n = 10). Fracture modes subsequent to the SBS test were examined under light microscopy. Statistical analysis was conducted using ANOVA and Tukey tests (α = 0.05). In the LR groups, the LR + 0.01 showed the highest SBS (12.6 ± 2.0 MPa) and HM (539.4 ± 17.9 N/mm2), while the LV + 0.05 (7.7 ± 1.1 MPa) had the highest SBS and the LV + 0.1 had the highest HM (312.4 ± 17.8 N/mm2) among the LV groups. The most frequent failure mode observed was adhesive fracture followed by mixed fracture. No statistical difference was found between the graphene-added groups and the control groups in terms of the EIT, ηIT and CIT, except that the CIT was significantly lower in the LR + 0.01 than in the control group. Graphene addition had no significant adverse effect on the stickiness and DC of both LR and LV.

Molecular dynamics study on the thermal properties of DGEBA/DETA/Ag/SWCNT-Ag composite materials

CONTEXT

Traditional conductive adhesives based on epoxy resin system often encounter problems such as high brittleness and low heat resistance. Therefore, it is particularly important to improve the thermal and mechanical properties of the conductive adhesive. In this study, the effects of SWCNT-Ag and SWCNT fillers on the thermal properties of DGEBA/DETA/Ag conductive adhesive system were studied by using molecular dynamics to construct different cross-linking models. The final results show that the addition of SWCNT and SWCNT-Ag can significantly improve the thermal properties of the conductive adhesive. However, the nanosilver particles on the surface of SWCNT-Ag act as a bridge for the connection between SWCNT and Ag in the conductive adhesive. Therefore, SWCNT-Ag has a more positive impact on the thermal properties of DGEBA/DETA/Ag conductive adhesive system.

METHODS

In this paper, the influence of SWCNT-Ag on the thermal properties of traditional DGEBA/DETA/Ag conductive adhesive system was studied by using Materials Studio software. The volume shrinkage, glass transition temperature, thermal expansion coefficient, and thermal conductivity of the material were calculated based on COMPASS force field. The thermal conductivity is calculated by using reverse non-equilibrium molecular dynamics method. Finally, it is found that SWCNT-Ag has a positive effect on the thermal properties of the conductive adhesive system by comparing several groups of calculation data.

Thermal buckling and postbuckling of functionally graded multilayer GPL-reinforced composite beams on nonlinear elastic foundations

Under the influence of axial forces and uniform temperature variations, the thermal buckling and postbuckling of composite beams reinforced of functionally graded multilayer graphene platelets (GPLs) resting on nonlinear elastic foundations are examined. The Halpin-Tsai model is used to calculate the elastic modulus of each layer of GPL-reinforced composite (GPLRC). According to the virtual work principle, the nonlinear governing equations for the beam are obtained from the first-order shear deformation beam theory. The impact of axial force and nonlinear elastic foundation on thermal buckling and postbuckling is discussed using the differential quadrature method (DQM), and the analytical expression is given by the two-step perturbation method (TSPM). The effects of axial force, boundary conditions, slenderness ratio, GPL geometry, GPL weight fraction, GPL distribution pattern, and elastic foundation coefficient on thermal buckling and postbuckling are examined through parameter analysis.

Oligoimide-Mediated Graphene Oxide-Epoxy Nanocomposites with Enhanced Thermal Conductivity and Mechanical Properties

The current study reports the preparation of thermally conductive polymeric nanocomposites. For this purpose, two epoxy-based nanocomposites were prepared by dispersing a different type of functionalized graphene oxide (GO) nanofiller in each series. Both these GO nanofillers were functionalized by covalently bonding oligoimide chains on their surfaces. In one series, these oligoimide chains were prepared by reaction of 3,3',4,4'-benzophenonetetracarboxylic dianhydride (BTDA) with a diamine 4,4'-methylenedianiline (MDA). While in the other case, BTDA was reacted with N,N'-[((propane-2,2-diylbis(4,1-phenylene))bis(oxy))bis(4,1-phenylene)]bis(4-aminobenzamide) (BDM) to mount oligoimide chains on the surface of GO. Both types of oligoimide chains have amino groups as chain-end functional groups. These modified GO nanofillers were added to the epoxy matrices separately to prepare their respective nanocomposites (MDA-B-GO-epoxy nanocomposites and BDM-B-GO-epoxy nanocomposites). The chain-end amino groups of oligoimide chains reacted with the epoxy ring developing a covalent bonding between oligoimide chains of GO and the epoxy matrix. Moreover, these oligoimide chains prevented the agglomeration of GO by acting as spacer groups leading to the uniform dispersion of GO in the epoxy matrix. Various analytical techniques were used to examine the attachment of oligoimide chains to the GO surface, and to examine the morphology, curing potential, mechanical strength, thermal stability, and thermal conductivity of the prepared nanocomposites. We demonstrated that the thermal conductivity of MDA-B-GO-epoxy nanocomposites increased by 52% and an increase of 56% was observed in BDM-B-GO-epoxy nanocomposites. Similarly, a significant improvement was observed in the mechanical strength and thermal stability of both types of nanocomposites.

Recent Advances in Polymer Nanocomposites for Electromagnetic Interference Shielding: A Review

The mushrooming utilization of electronic devices in the current era produces electromagnetic interference (EMI) capable of disabling commercial and military electronic appliances on a level like never before. Due to this, the development of advanced materials for effectively shielding electromagnetic radiation has now become a pressing priority for the scientific world. This paper reviews the current research status of polymer nanocomposite-based EMI shielding materials, with a special focus on those with hybrid fillers and MXenes. A discussion on the theory of EMI shielding followed by a brief account of the most popular synthesis methods of EMI shielding polymer nanocomposites is included in this review. Emphasis is given to unravelling the connection between microstructures of the composites, their physical properties, filler type, and EMI shielding efficiency (EMI SE). Along with EMI shielding efficiency and conductivity, mechanical properties reported for EMI shielding polymer nanocomposites are also reviewed. An elaborate discussion on the gap areas in various fields where EMI shielding materials have potential applications is reported, and future directions of research are proposed to overcome the existing technological obstacles.

Epoxy Coatings Containing Modified Graphene for Electromagnetic Shielding

This study presents the functionalization and characterization of graphene and electromagnetic interference (EMI) attenuation capacity in epoxy-nanocomposites. The modification of graphene involved both small molecules and polymers for compatibilization with epoxy resin components to provide EMI shielding. The TGA and RAMAN analyses confirmed the synthesis of graphene with a different layer thickness of the graphene sheets. Graphene samples with different layer thicknesses (monolayer, few layers, and multilayer) were selected and further employed for epoxy coating formulation. The obtained nanocomposites were characterized in terms of EMI shielding effectiveness, SEM, micro-CT, magnetic properties, and stress-strain resistance. The EMI shielding effectiveness results indicated that the unmodified graphene and hexamethylene diamine (HMDA) modified graphene displayed the best EMI shielding properties at 11 GHz. However, the epoxy nanocomposites based on HMDA modified graphene displayed better flexibility with an identical EMI shielding effectiveness compared to the unmodified graphene despite the formation of aggregates. The improved flexibility of the epoxy nanocomposites and EMI shielding characteristics of HMDA functionalized graphene offers a practical solution for textile coatings with microwave absorbing (MA) capacity.

Mechanical, Thermal and Electrical Properties of Epoxy Nanocomposites with Amine-Functionalized Reduced Graphene Oxide via Plasma Treatment

A suitable functionalization of graphene and its derivatives can further enhance the material properties of nanocomposites. In contrast to chemical functionalization methods that have been extensively researched, functionalization by plasma treatment is relatively unexplored. In this work, we compare the mechanical, thermal and electrical characteristics of an epoxy matrix incorporating loadings from 0.00 to 1.50 wt% of non-functionalized (rGO) and amine-functionalized reduced graphene oxide (frGO) for which the functionalization is realized by plasma processing. No significant difference between the rGO- and frGO-including nanocomposites was observed with respect to the stiffness, strength, specific heat capacity, coefficient of thermal expansion and electrical conductivity. Yet, the composites with 1.50 wt% frGO (rGO) exhibited a thermal conductivity that was 27% (20%) higher than the neat polymer due to the enhanced interface, which enabled a better transfer of heat. In addition, a considerable increase in the specific heat capacity and thermal conductivity was established with rising temperatures. This information will facilitate the choice of materials depending on the loading and functionalization of graphene materials for composite applications with an epoxy matrix.

Frictional Pressure Drop and Cost Savings for Graphene Nanoplatelets Nanofluids in Turbulent Flow Environments

Covalent-functionalized graphene nanoplatelets (CF-GNPs) inside a circular heated-pipe and the subsequent pressure decrease loss within a fully developed turbulent flow were discussed in this research. Four samples of nanofluids were prepared and investigated in the ranges of 0.025 wt.%, 0.05 wt.%, 0.075 wt.%, and 0.1 wt.%. Different tools such as field emission scanning electron microscopy (FE-SEM), ultraviolet-visible-spectrophotometer (UV-visible), energy-dispersive X-ray spectroscopy (EDX), zeta potential, and nanoparticle sizing were used for the data preparation. The thermophysical properties of the working fluids were experimentally determined using the testing conditions established via computational fluid dynamic (CFD) simulations that had been designed to solve governing equations involving distilled water (DW) and nanofluidic flows. The average error between the numerical solution and the Blasius formula was ~4.85%. Relative to the DW, the pressure dropped by 27.80% for 0.025 wt.%, 35.69% for 0.05 wt.%, 41.61% for 0.075 wt.%, and 47.04% for 0.1 wt.%. Meanwhile, the pumping power increased by 3.8% for 0.025 wt.%, 5.3% for 0.05 wt.%, 6.6% for 0.075%, and 7.8% for 0.1 wt.%. The research findings on the cost analysis demonstrated that the daily electric costs were USD 214, 350, 416, 482, and 558 for DW of 0.025 wt.%, 0.05 wt.%, 0.075 wt.%, and 0.1 wt.%, respectively.

Mechanical properties of aerospace epoxy composites reinforced with 2D nano-fillers: current status and road to industrialization

High-performance epoxy composites find application in the aerospace industry. Although epoxy is a high-performance polymer, its fracture toughness is compromised due to its highly cross-linked nature. Nanomaterials such as carbon nanotubes (CNTs), graphene derivatives, and inorganic 2-dimensional (2D) nanomaterials are being explored to improve epoxy composites' mechanical properties. Graphene is one of the most popular 2D nano-reinforcing agents for epoxy composites. Following graphene discovery, the research community's attention was brought to various other few-atom thick 2D nanomaterials. Hence, apart from graphene, inorganic nanosheets such as transition metal dichalcogenides (TMDs), hexagonal boron nitride (hBN), etc., are also being studied as modifiers for enhancing the mechanical performance of epoxy composites. Graphene, TMDs and hBN are known to possess a high aspect ratio, high specific surface area and inherently high mechanical strength and stiffness, contributing to a stronger and tougher composite. Despite that, the challenges associated with these nanomaterials, such as dispersion issues, lack of standardization, underlying health hazards, etc., have hampered their commercialization. It has been long past a decade since the discovery of graphene, yet there are concerns regarding the lab to industry scale-up, and health and environmental hazards associated with nanomaterials for the fabrication of aerospace composites. This review offers a comprehensive literature survey and a perspective into the possible ways of bridging the gaps between the laboratory research and industrialization of 2D nanosheet-filled epoxy composites.

Thermal interface materials with graphene fillers: review of the state of the art and outlook for future applications

We review the current state-of-the-art graphene-enhanced thermal interface materials for the management of heat in the next generation of electronics. Increased integration densities, speed and power of electronic and optoelectronic devices require thermal interface materials with substantially higher thermal conductivity, improved reliability, and lower cost. Graphene has emerged as a promising filler material that can meet the demands of future high-speed and high-powered electronics. This review describes the use of graphene as a filler in curing and non-curing polymer matrices. Special attention is given to strategies for achieving the thermal percolation threshold with its corresponding characteristic increase in the overall thermal conductivity. Many applications require high thermal conductivity of composites, while simultaneously preserving electrical insulation. A hybrid filler approach, using graphene and boron nitride, is presented as a possible technology providing for the independent control of electrical and thermal conduction. The reliability and lifespan performance of thermal interface materials is an important consideration towards the determination of appropriate practical applications. The present review addresses these issues in detail, demonstrating the promise of graphene-enhanced thermal interface materials compared to alternative technologies.

Fabrication, Functionalization, and Application of Carbon Nanotube-Reinforced Polymer Composite: An Overview

A novel class of carbon nanotube (CNT)-based nanomaterials has been surging since 1991 due to their noticeable mechanical and electrical properties, as well as their good electron transport properties. This is evidence that the development of CNT-reinforced polymer composites could contribute in expanding many areas of use, from energy-related devices to structural components. As a promising material with a wide range of applications, their poor solubility in aqueous and organic solvents has hindered the utilizations of CNTs. The current state of research in CNTs-both single-wall carbon nanotubes (SWCNT) and multiwalled carbon nanotube (MWCNT)-reinforced polymer composites-was reviewed in the context of the presently employed covalent and non-covalent functionalization. As such, this overview intends to provide a critical assessment of a surging class of composite materials and unveil the successful development associated with CNT-incorporated polymer composites. The mechanisms related to the mechanical, thermal, and electrical performance of CNT-reinforced polymer composites is also discussed. It is vital to understand how the addition of CNTs in a polymer composite alters the microstructure at the micro- and nano-scale, as well as how these modifications influence overall structural behavior, not only in its as fabricated form but also its functionalization techniques. The technological superiority gained with CNT addition to polymer composites may be advantageous, but scientific values are here to be critically explored for reliable, sustainable, and structural reliability in different industrial needs.

Effect of Graphene Oxide as a Reinforcement in a Bio-Epoxy Composite

Graphene oxide (GO) has gained interest within the materials research community. The presence of functional groups on GO offers exceptional bonding capabilities and improved performance in lightweight polymer composites. A literature review on the tensile and flexural mechanical properties of synthetic epoxy/GO composites was conducted that showed differences from one study to another, which may be attributed to the oxidation level of the prepared GO. Herein, GO was synthesized from oxidation of graphite flakes using the modified Hummers method, while bio-epoxy/GO composites (0.1, 0.2, 0.3 and 0.6 wt.% GO) were prepared using a solution mixing route. The GO was characterized using Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and transmission electron microscope (TEM) analysis. The thermal properties of composites were assessed using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). FTIR results confirmed oxidation of graphite was successful. SEM showed differences in fractured surfaces, which implies that GO modified the bio-epoxy polymer to some extent. Addition of 0.3 wt.% GO filler was determined to be an optimum amount as it enhanced the tensile strength, tensile modulus, flexural strength and flexural modulus by 23, 35, 17 and 31%, respectively, compared to pure bio-epoxy. Improvements in strength were achieved with considerably lower loadings than traditional fillers. Compared to the bio-epoxy, the 0.6 wt.% GO composite had the highest thermal stability and a slightly higher (positive) glass transition temperature (Tg) was increased by 3.5 °C, relative to the pristine bio-epoxy (0 wt.% GO).

PolyHIPE foams from pristine graphene: Strong, porous, and electrically conductive materials templated by a 2D surfactant

Graphene is attractive as a functional 2D surfactant for polymerized high internal phase emulsions (polyHIPEs) due to its remarkable mechanical and electrical properties. We have developed polyHIPEs stabilized by pristine, unoxidized graphene via the spontaneous exfoliation of graphite at high-energy aqueous/organic interfaces. The exfoliated graphene self-assembles into a percolating network and incorporates into the polyHIPE cell walls as verified by TEM. The resulting composites showed compressive strengths of 7.0 MPa at densities of 0.22 g/cm³ and conductivities up to 0.36 S/m. Systematically reducing the concentration of monomer in the oil phase by dilution with a porogenic-acting solvent increased the porosity and lowered the density of the polyHIPEs. Characterization of these composites indicated that graphene's high compressive strength and modulus was transferred to the polyHIPEs and provided mechanical reinforcement even at low polymer content. SEM showed that the morphology of the polymer changed with decreasing monomer content while the graphene lined cells retained their shape. Moreover, we show that the polyHIPEs contain a continuous graphene percolating network resulting in electrically conductive materials at low graphene loading.

Effects of Combining Graphene Nanoplatelet and Phosphorous Flame Retardant as Additives on Mechanical Properties and Flame Retardancy of Epoxy Nanocomposite

The effects of combining 0.1–5 wt % graphene nanoplatelet (GNP) and 3–30 wt % phosphorous flame retardant, 9,10- dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) as fillers in epoxy polymer on the mechanical, flame retardancy, and electrical properties of the epoxy nanocomposites was investigated. GNP was homogeneously dispersed into the epoxy matrix using a solvent-free three-roll milling process, while DOPO was incorporated into the epoxy resin by mechanical stirring at elevated temperature. The incorporation of DOPO reduced the crosslinking density of the epoxy resin. When using polyetheramine as a hardener, the structural rigidity effect of DOPO overshadowed the crosslinking effect and governed the flexural moduli of epoxy/DOPO resins. The flexural moduli of the nanocomposites were improved by adding GNP up to 5 wt % and DOPO up to 30 wt %, whereas the flexural strengths deteriorated when the GNP and DOPO loading were higher than 1 wt % and 10 wt %, respectively. Limited by the adverse effects on mechanical property, the loading combinations of GNP and DOPO within the range of 0–1 wt % and 0–10 wt %, respectively, in epoxy resin were further studied. Flame retardancy index (FRI), which depended on three parameters obtained from cone calorimetry, was considered to evaluate the flame retardancy of the epoxy composites. DOPO showed better performance than GNP as the flame retardant additive, while combining DOPO and GNP could further improve FRI to some extent. With the combination of 0.5 wt % GNP and 10 wt % DOPO, improvement in both mechanical properties and flame retardant efficiency of the nanocomposite was observed. Such a combination did not affect the electrical conductivity of the nanocomposites since the percolation threshold was at 1.6 wt % GNP. Our results enhance the understanding of the structure–property relationship of additive-filled epoxy resin composites and serve as a property constraining guidance for the composite manufacturing.

Tailoring graphene reinforced thermoset and biothermoset composites

The surge of knowledge among researchers pertaining to the excellent properties of graphene has led to the utilisation of graphene as a reinforced filler in polymer composites. Different methods of graphene preparation, either bottom-up or top-down methods, are important requirements of starting materials in producing reinforced properties in the composites. The starting graphene material produced is either further functionalised or directly used as a filler in thermoset polymer matrixes. An effective interaction between graphene and polymer matrixes is important and can be achieved by incorporating graphene into a thermoset polymer matrix through melt mixing, solution mixing or in situ polymerisation processes. In addition, by taking into consideration the importance of green and sustainable composites, the details of previous work on graphene reinforced bio-thermoset polymer matrixes is discussed. The resultant mechanical and thermal properties of the composites were associated to the chemical interaction between the graphene filler and a thermoset matrix. Exploration for further variations of graphene polymer composites are discussed by taking the reinforcement properties in graphene composite as a starting point.

Release of graphene-related materials from epoxy-based composites: characterization, quantification and hazard assessment in vitro

Due to their mechanical strength, thermal stability and electrical conductivity, graphene-related materials (GRMs) have been extensively explored for various applications. Moreover, GRMs have been studied and applied as fillers in polymer composite manufacturing to enhance the polymer performance. With the foreseen growth in GRM production, occupational and consumer exposure is inevitable, thus raising concerns for potential health risks. Therefore, this study aims (1) to characterize aerosol particles released after mechanical abrasion on GRM-reinforced epoxy composites, (2) to quantify the amounts of protruding and free-standing GRMs in the abraded particles and (3) to assess the potential effects of the pristine GRMs as well as the abraded particles on human macrophages differentiated from the THP-1 cell line in vitro. GRMs used in this study included graphene nanoplatelets (GNPs), graphene oxide (GO), and reduced graphene oxide (rGO). All types of pristine GRMs tested induced a dose-dependent increase in reactive oxygen species formation, but a decrease in cell viability was only detected for large GNPs at high concentrations (20 and 40 μg mL^-1). The particle modes measured using a scanning mobility particle sizer (SMPS) were 300-400 nm and using an aerodynamic particle sizer (APS) were between 2-3 μm, indicating the release of respirable particles. A significant fraction (51% to 92%) of the GRMs embedded in the epoxy composites was released in the form of free-standing or protruding GRMs in the abraded particles. The abraded particles did not induce any acute cytotoxic effects.

A New Filler for Epoxy Resin: Study on the Properties of Graphite Carbon Nitride (g-C3N4) Reinforced Epoxy Resin Composites

In this study, graphitic carbon nitride (g-C3N4) as a novel filler was used for fabricating epoxy nanocomposites. The static mechanical, dynamic thermal-mechanical properties and thermostability of as-prepared g-C3N4/epoxy nanocomposites were significantly ameliorated compared with that of the pure epoxy matrix. The tensile modulus and flexural modulus of g-C3N4/epoxy nanocomposites increased by 31.81% and 28.28%, respectively. Meanwhile, the tensile and flexural strength was also improved by 16.02% and 12.67%, respectively. The g-C3N4/epoxy nanocomposites exhibited an increased storage modulus and glass transition temperature. The markedly improved mechanical and viscoelasticity properties were attributed to the stronger interfacial interaction caused by enlarged contact area and increased chemical bonding, and enhanced mechanical interlocking on the interface. The loss factor of epoxy nanocomposites also raised by 40% due to the comprehensive effect of frication caused by the relative slip between nanosheets, micro-constrained layer damping structure and the reversible cycle of breakage and re-established of the hydrogen bond. Meanwhile, the 10% weightlessness temperature (Tinitial), semi weightlessness temperature (Thalf) of g-C3N4/epoxy nanocomposites have increased by about 15 °C and 14 °C, respectively.

Two-Dimensional Nanomaterials-Based Polymer Composites: Fabrication and Energy Storage Applications

Polymers have been widely used for their low density, low cost, corrosion resistance, easy design, and processing. The addition of nanomaterials into polymer matrices has been studied for a long history due to their enhancement on properties of polymers, such as the electrical conductivity, thermal conductivity, corrosion resistance, and wear resistance. Two-dimensional materials, a new class of nanomaterials, have been intensively studied as a filler for polymer composites in recent years, which can significantly enhance the performance at even extremely small loading. In this review, firstly, the preparing and modifying method of 2D materials, such as graphene, graphene oxide, and hexagonal boron nitride, as a filler for polymer composites are organized. The related dispersion methods of 2D materials in the polymers, surface treatments of 2D materials, interface bonding between 2D materials and polymers are discussed alongside. Secondly, the applications of 2D materials/polymer composites for energy storage in lithium ion battery separators and supercapacitors are summarized. Finally, we have concluded the challenges in preparing 2D materials/polymer composites, and future perspectives for using this class of new composites have also been discussed.

Development of Coffee Biochar Filler for the Production of Electrical Conductive Reinforced Plastic

In this work we focused our attention on an innovative use of food residual biomasses. In particular, we produced biochar from coffee waste and used it as filler in epoxy resin composites with the aim to increase their electrical properties. Electrical conductivity was studied for the biochar and biochar-based composite in function of pressure applied. The results obtained were compared with carbon black and carbon black composites. We demonstrated that, even if the coffee biochar had less conductivity compared with carbon black in powder form, it created composites with better conductivity in comparison with carbon black composites. In addition, composite mechanical properties were tested and they generally improved with respect to neat epoxy resin.

Graphene and Graphene/Polymer Composites as the Most Efficient Protective Coatings for Steel, Aluminum and Copper in Corrosive Media: A Review of Recent Studies

The metal corrosion is considered as a severe threat to the national economy and industry structure, capable of triggering significant economic losses and severe damages, involving innumerable fields in daily life and industries. This review provides an overview of the physioelectrochemical studies on anticorrosive properties of various types of graphene coatings. Required electrochemical techniques for the investigation of anticorrosive efficiency, various types of graphene-based materials coatings along with different routes to provide desirable coated layers are discussed in detail. After all, we intend to show that the modified graphene nanosheets can be regarded as effective protective layers against metal corrosion not only because of their extraordinary mechanical strength and toughness, which can be reached with a vastly thin layer, but also for their high transparency, cost-efficiency and stability.

Enhanced Thermal Conductivity of Epoxy Composites Filled with 2D Transition Metal Carbides (MXenes) with Ultralow Loading

With the development of electronic devices such as integrated circuits toward the continual increase in power density and consumption, the efficient heat dissipation and low thermal expansion of materials become one of the most important issue. However, conventional polymers have the problem of poor thermal dissipation performance, which hinder application for electronic devices. In this work, the two-dimensional material, MXene (Ti₃C₂), is used as the reinforcement additive to optimize the thermal properties of polymers. We reported the preparation of multilayer Ti₃C₂ MXene by HF etching method and obtained few-layer Ti₃C₂ MXene by simple ultrasonication. Meanwhile, Ti₃C₂/epoxy composites were prepared by a solution blending method. The results show that the thermal properties of the composites are improved in comparison with the neat epoxy. Thermal conductivity value (0.587 W/mK) of epoxy composite with only 1.0 wt% Ti₃C₂ MXene fillers, is increased by 141.3% compared with that of neat epoxy. In addition, the composite presents an increased glass transition temperature, high thermal stability and lower coefficient of thermal expansion. This work is of great significance for the research of high-performance composite materials.

Surface modification and thermal performance of a graphene oxide/novolac epoxy composite

Functionalized graphene oxide (GO) was successfully modified by grafting 1,3,5-triglycidylisocyanurate (TGIC) onto the surface of GO. The modified GO was then added to a novolac epoxy composite at various volume fractions to improve the interfacial compatibility between the filler and matrix. Samples of the modified GO/novolac epoxy composite were fabricated through the hot-pressing method. Microstructural analysis revealed that the modified GO dispersed well in the matrix and formed thermal conductive pathways across the matrix. The thermal degradation temperature of 50% weight loss of the modified GO/novolac epoxy composite was 166 °C higher than that of the novolac epoxy. The data for loss factor tan δ demonstrated that when the composite contained 36.8 wt% of modified GO, the glass transition temperature of the modified GO/novolac epoxy composite was 222 °C, which is 90 °C higher than that of the novolac epoxy. The thermal conductivity of the modified GO/novolac epoxy composite improved from 0.044 W m-1 K-1 to 1.091 W m-1 K-1. Results indicated that the incorporation of surface-modified GO into the novolac epoxy positively affects the thermal conductivity and various properties of the modified GO/novolac epoxy composite.