Role of sulfur source on the structure of carbon nanotube cotton synthesized by floating catalyst chemical vapour deposition

Acetylene and Ethylene Adsorption during Floating Fe Catalyst Formation at the Onset of Carbon Nanotube Growth and the Effect of Sulfur Poisoning: a DFT Study

Here, we investigated the adsorption of acetylene and ethylene on iron clusters and nanoparticles, which is a crucial aspect in the nascent phase of carbon nanotube growth by floating catalyst chemical vapor deposition (FCCVD). The effect of sulfur on adsorption was also studied due to its indispensable role in the process and its commonly known impact on metal catalyst poisoning. We performed systematic density functional theory (DFT) computations, considering numerous adsorption configurations and iron particles of various sizes (Fen, n = 3-10, 13, 55). We found that acetylene binds significantly more strongly than ethylene and prefers different adsorption sites. The presence of sulfur decreased the adsorption strength only in the immediate proximity of the adsorbate, suggesting that the effect of sulfur is mainly of steric origin while electronic effects play only a minor role. Higher sulfur coverage of the catalyst surface significantly weakened the binding of acetylene or ethylene. To further investigate this interaction, Bader's atoms in molecules (AIM) analysis and charge density difference (CDD) were used, which showed electron transfer from iron clusters or nanoparticles to the adsorbate molecules. The charge transfer exhibited a decreasing trend as sulfur coverage increased. These results can also contribute to the understanding of other iron-based catalytic processes involving hydrocarbons and sulfur, such as the Fischer-Tropsch synthesis.

JA, Nasibulin AG. Bithiophene as a Sulfur-Based Promotor for the Synthesis of Carbon Nanotubes and Carbon-Carbon Composites

We assess bithiophene (C8H6S2) as a novel sulfur-based promotor for the growth of single-walled carbon nanotubes (SWCNTs) in the aerosol (floating catalyst) CVD method. Technologically suitable equilibrium vapor pressure and an excess of hydrocarbon residuals formed under its decomposition make bithiophene an attractive promoter for the production of carbon nanotubes in general and specifically for ferrocene-based SWCNT growth. Indeed, we detect a moderate enhancement in the carbon nanotube yield and a decrease in the equivalent sheet resistance of the films at a low bithiophene content, indicating the improvement of the product properties. Moreover, the relatively high concentrations and low temperature stability of bithiophene result in non-catalytical decomposition, leading to the formation of pyrolytic carbon deposits; the deposits appear as few-layer graphene structures. Thus, bithiophene pyrolysis opens a route for the cheap production of hierarchical composite thin films comprising carbon nanotubes and few-layer graphene, which might be of practical use for hierarchical adsorbents, protective membranes, or electrocatalysis.

The promoter role of sulfur in carbon nanotube growth

We investigate the effect of sulfur on the interaction of iron catalyst nanoparticles and carbon nanotubes (CNTs), typically present in a floating catalyst chemical vapor deposition (FCCVD) process. As a reference, the interaction of graphene with the Fe fcc(111) surface is used. In both systems we performed a systematic density functional theory (DFT) study on the interaction with different sulfur contents. We found that the presence of sulfur changes the nature and strength of interaction between graphene and the iron surface from strong chemisorption to weak physisorption. Furthermore, sulfur significantly reduces the CNT-iron binding, indicating a beneficial effect on the CNT growth and its promoter role. We believe that these results induce further experimental studies and optimization of the CNT synthesis process.

Transforming C60 Molecules into Polyhedral Carbon Micro-Nano Shells for Electrochemically Producing H2O2 in Neutral Electrolytes

The electrochemical production of hydrogen peroxide (H₂O₂) via the two-electron oxygen reduction reaction (ORR) can realize the customer-oriented onsite synthesis of H₂O₂ in a green and sustainable method. The ongoing challenge that needs to be solved is the fabrication of robust electrocatalysts of excellent performance. In this work, C₆₀ was selected as a precursor due to its uniform structure and abundant pentagon rings. Thanks to the strong interaction between C₆₀ and thiophene, after heteromolecule assembly in the liquid reaction and subsequent reconstruction of the carbon topological structure in solid calcination, C₆₀ was successfully transformed into polyhedral carbon micro-nano shells (PCMNS) with an effective pore structure for the first time, which exhibited excellent capacity for production of H₂O₂ via two-electron ORR, especially in neutral media. In addition to the high onset potential (0.49 V vs reversible hydrogen electrode (RHE)) and low Tafel slope (72 mV dec^-1), its selectivity reached >90% within the potential range of 0.30-0.45 V and maintained >80% after constant potential electrolysis for 10 h. The yield rate of H₂O₂ was 1102.5 mmol g_cat^-1 h^-1, determined by an H-type electrolytic cell, which was one of the highest values of metal-free carbon-based ORR electrocatalysts ever reported. Such excellent two-electron ORR performance of PCMNS was attributed to its abundant accessible active sites and hierarchical pore structures.

Label-free rapid electrochemical detection of DNA hybridization using ultrasensitive standalone CNT aerogel biosensor

We report the development of an ultrasensitive label-free DNA biosensor device with fully integrated standalone carbon nanotube (CNT) aerogel electrode. The multi-directional tenuous network of clustered CNT embedding into the CNT aerogel electrode demonstrates linear ohmic and near isotropic electrical properties, thereby providing high sensitivity for nucleic acid detection. Using this device, the target DNA hybridization is detected by a quantifiable change in the electrochemical impedance, with a distinct response to the single-stranded probe alone or double-stranded target-probe complex. The target DNA is specifically detected with limit of detection (LoD) of 1 pM with a turnaround time of less than 20 min, which is unprecedented for a miniaturized CNT aerogel sensor and impedance spectroscopy without an intermediate DNA amplification step. Moreover, this system is able to differentiate between the closely related target sequences by the distinct impedance response rendering it highly specific. To the best of our knowledge, this is the first report showing the use of standalone bare CNT aerogel electrode without any substrate support, coupled with electrochemical impedance spectroscopy, for the detection of DNA hybridization. Altogether, the results show that our system is fast, sensitive and specific for label-free rapid direct DNA detection, promising a novel avenue for bio-sensing.