Influence of a surface conditioner to pre-sintered zirconia on the biaxial flexural strength and phase transformation

Exploring Zirconia Adhesion: Pre and Postsintering Physical Surface Treatment, Chemical Treatment, and Cement Interactions

Background: Adhesion to zirconia remains a significant dental challenge. This study is aimed at assessing the bond strength of zirconia based on surface treatment with pre or postsintering sandblasting associated with different chemical treatments and resin cements. Methods: Zirconia blocks were divided into 12 experimental groups based on the surface treatment (presintering sandblasting or postsintering sandblasting/tribochemical abrasion treatment), chemical treatment (none, Single Bond Universal, or Signum Zirconia Bond), and choice of cement (Panavia F or RelyX™ U200). The bond strength was measured by shear tests using a universal testing machine. The fracture analysis was performed using stereomicroscopy. Data were analyzed using three-way ANOVA and Tukey's test (α = 5%). Results: Triple and double factor's interactions were not significant (p > 0.05). Regarding the surface treatment factor, the bond strength following postsintering sandblasting treatment associated with tribochemical abrasion (9.15 ± 3.62 MPa) was significantly higher than presintering sandblasting treatment (5.24 ± 3.53 MPa). Concerning the chemical treatment factor, bond strengths were ranked as follows: Signum Zirconia Bond > Single Bond Universal > no treatment. The bond strength of the resin cements did not differ among them. Most fractures (67%) were classified as adhesive, and 32% were categorized as mixed fractures. Conclusion: Surface treatment via postsintering sandblasting combined with tribochemical abrasion demonstrated superior efficacy than in presintering sandblasting. Additionally, chemical treatment with zirconia primer increased the bond strength of zirconia irrespective of the surface physical treatment.

Methodological approaches in graded dental ceramics

BACKGROUND

Functionally graded materials (FGM) with indistinct boundaries potentially eliminate the damaging stresses occurring at the interfaces. FGM applications in dental ceramics have enhanced their fatigue resistance and interfacial toughness.

OBJECTIVES

This scoping review aims to map graded designs in dental ceramics, distinguish their methodological approaches with their material characteristics and properties, and understand the factors affecting the outcomes of each of the graded approaches.

METHODS

A systematic electronic search was performed with the databases MEDLINE (PubMed), Scopus, Cochrane Library, EBSCO, and Google Scholar along with a manual search.

RESULTS

About 2675 articles were initially found from all the searches with no date restriction till July 2023. After rejecting duplicates and based on exclusion criteria, about 52 articles were included.

SIGNIFICANCE

Methodological approaches in grading such as glass-infiltration and silica-infiltration have been investigated on pre-sintered zirconia. The type of infiltration and the method of infiltrate application significantly influenced the phase transformation of zirconia, its microstructure, surface hardness, fracture toughness, flexural strength, wear, and fatigue strength of graded dental zirconia. Interlayers were accommodated between metal-ceramic and veneer-core all-ceramic layers. Fractions of zirconia-porcelain and alumina-porcelain showed high bending strength and better stress distribution. The results of finite element analysis studies predicted that using 10-layered graded layers reduced the stresses at the crown-cement-dentin interface.

Digital evaluation of the effect of nanosilica-lithium spray coating on the internal and marginal fit of high translucent zirconia crowns

OBJECTIVES

To evaluate the effect of a nanosilica-lithium spray coating on the internal and marginal fit of high translucent zirconia crowns using a digital evaluation method.

METHODS

A three-dimensional analysis model of a zirconia abutment was digitally scanned using a dental scanner, and 30 monolithic high translucent zirconia crowns were designed and fabricated. They were divided into groups (n = 10) according to the surface treatment method: (1) no treatment: as-sintered zirconia; (2) airborne-particle abrasion with 50 μm Al₂O₃ particles; and (3) nanosilica-lithium spray coating. Three-dimensional data for the abutment, crown, and crown seated on the abutment were obtained using a dental scanner. The three-dimensional seated fit between the crown and abutment was reconstructed using registration technology, and a three-dimensional (3D) deviation analysis was used to evaluate the effect of different modification methods on the internal and marginal fit of the crowns using root mean square (RMS) values.

RESULTS

The 3D deviation analysis of all groups conformed to a normal distribution (P > 0.05), and the variance was homogeneous (P > 0.05). The different surface treatments had no significant effect on the RMS values in the occlusal, axial, and marginal regions of the high translucent zirconia crowns (P > 0.05).

CONCLUSIONS

Nanosilica-lithium spray coating for the modification of as-sintered zirconia is clinically feasible and does not affect the internal or marginal fit of high translucent zirconia crowns.

CLINICAL SIGNIFICANCE

Nanosilica-lithium spray coating does not affect the adaptation of zirconia crowns and is a clinically feasible surface treatment method for zirconia. It is unnecessary to add the setting values of the internal and marginal fit when fabricating nanosilica-lithium-sprayed zirconia crowns.

Effect of different surface treatments on the biaxial flexural strength of zirconia ceramics

STATEMENT OF PROBLEM

Different surface treatments have been applied to zirconia restorations in clinical practice to increase the bond strength between zirconia and cement, but their effect on flexural strength is unknown.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of different surface treatments before and after sintering on the flexural strength of zirconia.

MATERIAL AND METHODS

Sixty disk-shaped specimens with an initial diameter of 18.6 ±0.1 mm and thickness of 2 ±0.1 mm were prepared from preshaded presintered 3Y-TZP blocks. The specimens were randomly divided into 3 groups (n=20) according to surface treatments (Group Laser, Group APA, Group Rocatec), and the groups were then divided into 2 subgroups (n=10) according to surface treatment before and after sintering. The phase compositions of the groups were examined by using an X-ray diffractometer (XRD) with 3 randomly selected specimens from each group. Biaxial flexural strength testing was conducted using a universal testing machine to examine the flexural strength of the zirconia specimens. Two-way ANOVA and post hoc least significant difference tests were performed (α=.05).

RESULTS

According to the XRD analysis, no monoclinic phases were determined on the surface of the presintered laser-treated specimens, but tetragonal phases were observed on the surface of the postsintered specimens. Surface treatment type and application stage (presintering to postsintering) have a significant effect on the biaxial flexural strength of the specimens (P<.05). The lowest biaxial flexural values were observed in the Laser group, and postsintered specimens showed higher biaxial flexural strength than presintered specimens (P<.05).

CONCLUSIONS

Postsintered specimens showed higher monoclinic content than presintered specimens. Laser-treated specimens showed the lowest biaxial flexural strength for both presintered and postsintered specimens.

Two-body wear resistance and fatigue survival of new Y-TZP and ATZ ceramics made with a new slip-casting method

BACKGROUND

Dental zirconium oxide restorations are milled from pre-sintered blocks or disks which are produced either with high isostatic pressure (HIP) or, simpler, a slurry technique. The objective was to perform a fatigue test and an in vitro wear simulation of two ceramics, yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) ceramic and a hybrid zirconium oxide-aluminum oxide ceramic, (ATZ) both produced either the classical way using high isostatic pressure (HIP, control) or with a slurry technique.

MATERIALS AND METHODS

Ten discs/group were subjected to a cyclic biaxial fatigue test using a staircase approach under water at 37 °C in a dynamic universal testing machine. The 2-body wear test was performed on eight lapped 12 mm thick cylindrical samples subjected to spherical (ø 6 mm) leucite ceramic antagonists in a CS-4 chewing simulator at 49 N force and 0.7 mm lateral movement for 600 k cycles and 4167 thermal cycles (5-55 °C). Volumetric wear was calculated based on laser-scanned surfaces. Selected samples of both tests were viewed in SEM.

RESULTS

All the ceramic specimens produced using the HIP method survived up to 1.2 M cycles with the maximum load of the equipment (1000 N) loading the specimens up to 1527 MPa. The fatigue limit stress at 1.2 M cycles for the Slurry ATZ samples was 946 MPa. For the Slurry Y-TZP samples the fatigue limit stress at 1.2 M cycles was 658 MPa. At 600 k cycles, all zirconium oxide ceramics showed no measurable wear and had a highly polished appearance. The leucite ceramic antagonists wear developed in a linear way. There was no difference between the materials produced with the slurry and the HIP process. ATZ ceramic produced significantly more wear than 3Y- TZP ceramic.

CONCLUSIONS

The HIP method provided higher fatigue strength than the Slurry manufacturing method. All HIP ceramics surpassed the limit threshold (1527 MPa) of the testing machine. The tested ceramics did not show any measurable wear but had worn the leucite reinforced glass ceramic antagonists for a considerable amount.

Effect of sintering condition and low-temperature degradation on the flexural strength and phase transformation of zirconia

STATEMENT OF PROBLEM

The traditional sintering of zirconia takes an extended time, and accelerated treatments have been developed to reduce treatment time and manufacturing costs. Studies evaluating the effect of sintering time on the mechanical properties of zirconia are lacking.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of the sintering condition and the low-temperature degradation (LTD) of zirconia on the flexural strength of monolithic zirconia.

MATERIAL AND METHODS

Zirconia specimens (LUXEN Enamel) were sintered at 1500 °C, 1530 °C, and 1560 °C for 4, 5, 6, 7, and 12 hours and subjected to LTD (n=10). Control specimens were assessed in the nontreated condition. The 3-point flexural strength was measured by using a universal testing machine. The crystal phases of the specimens were compared and quantitatively analyzed through X-ray diffraction (XRD) analysis, and the crystal grain size was measured by using a field emission scanning electron microscope (FE-SEM). Two-way ANOVA and the independent sample t test were used to analyze the experimental results (α=.05).

RESULTS

In the group not subjected to LTD, there was no difference in flexural strength according to the change in sintering temperature and sintering time (P>.05). The group subjected to LTD showed a difference in flexural strength according to sintering time difference (P<.001). The flexural strength of the zirconia with LTD exposure increased compared with that of the zirconia specimen not subjected to LTD (P<.001). With LTD exposure, cubic and monoclinic crystals increased, tetragonal crystals decreased, and the particle size increased. As the sintering temperature increased, the particle size increased, but not according to the sintering time.

CONCLUSIONS

At all sintering times, the flexural strength of zirconia was over 800 MPa, which is the minimum flexural strength of a 4-unit or longer prosthesis as specified in the International Organization for Standardization (ISO) 6872. With LTD exposure, the increase in the flexural strength of zirconia was associated with the phase change from tetragonal to monoclinic.

On the behaviour of zirconia-based dental materials: A review

Zirconia-based dental materials are extensively used in clinical practice due to their tooth-like appearance, biofunctionality, biocompatibility, and affordability. However, premature clinical failures of veneering porcelains raise a concern about their integrity. Extensive studies have been performed over a decade to resolve this issue, but it is challenging to reference all information effectively. A single source identifying the significance of potential parameters on material performance has not previously been available. An evidence-based meta-narrative review technique was used to review the characteristic parameters that can affect the overall behaviour of zirconia-based materials. Keywords were chosen to assess manuscripts based on scientific coherence with this paper's research objective. Online keyword searches were carried out on ScienceDirect, PubMed, and SAGE databases for relevant published manuscripts from year 1985-2020.261 out of 3170 identified manuscripts were included. A total of 10 parameters were identified and classified into the material, manufacturing, and geometric aspects. The effect of every parameter was reviewed on the performance of the material. A discrepancy in findings was observed and is attributed to the fact that there is no standard methodology. This review acts as a single source that summarizes various parameters' contribution to zirconia-based dental materials' performance. This review facilitates manufacturing improvements by accounting for every parameter's effect on overall performance.

Influence of yttria content and surface treatment on the strength of translucent zirconia materials

STATEMENT OF PROBLEM

Newly developed translucent zirconia materials have been used for anterior monolithic complete coverage restorations. Surface treatments can improve adhesion, as well as decrease or increase the strength of ceramics. However, information on the influence of surface treatments on the strength of translucent zirconias is sparse.

PURPOSE

The purpose of this in vitro study was to measure and characterize the effects of different surface treatments, including airborne-particle abrasion, on the strength of different translucent 4 mol% and 5 mol% yttria-stabilized zirconia materials.

MATERIALS AND METHODS

Disks (N=160) made from 4 types of translucent yttria-stabilized zirconia materials were surface-treated in 4 ways: Control groups were hand-polished with 2000-grit silicon carbide abrasive paper; as-machined; glass bead airborne-particle abraded; and alumina airborne-particle abraded. The biaxial flexural strength was measured by using a piston-on-3-ball test in a universal testing machine. The simple main effects of material type and surface treatment and their interaction on biaxial flexural strength were evaluated with 2-way ANOVA (α=.05). A priori, 1-way ANOVA and the Tukey multiple comparisons tests were used within material and treatment types (α=.05). Surface morphology was assessed by using scanning electron microscopy. Translucency, absolute transmittance, was measured by using a spectrophotometer.

RESULTS

Two-way ANOVA revealed that the effects of zirconia type, surface treatment, and their interaction all significantly affected biaxial flexural strength (P<.001). One-way ANOVA revealed that the 4Y material was stronger than all 5Y materials, regardless of surface treatment; all 5Y materials were ranked from strongest to weakest as polished; as-machined, or glass bead abraded; and alumina abraded. The 4Y material was stronger when alumina abraded than when glass bead abraded. Scanning electron microscopy showed that as-polished surfaces were smoother than all others; as-machined and glass bead abraded surfaces displayed little difference; alumina abraded was the roughest; and differences among materials were not discerned. The 1-way ANOVA and multiple comparisons testing showed that the 4Y material had less absolute transmittance, approximately 5% less, than all the 5Y materials.

CONCLUSIONS

Zirconia material type and surface treatment influenced the strength of translucent zirconia materials; a 4 mol% zirconia material was stronger than 5 mol% zirconia materials for all surface treatments tested; airborne-particle abrasion using alumina had a slight strengthening effect on a 4 mol% zirconia but had a weakening effect on 5 mol% materials; airborne-particle abrasion by using alumina produced the roughest surfaces on all materials; and the 4 mol% material was slightly less translucent than the 5 mol% materials.

Increasing dental zirconia micro-retentive aspect through ultra-short pulsed laser microstructuring: study on flexural strength and crystal phase characterization

Objectives

Although ultra-short pulsed laser (USPL) microstructuring has previously improved zirconia bond-strength, it is yet unclear how different laser-machined surface microstructures and patterns may influence the material’s mechanical properties. Therefore, the aim of this study was to assess the flexural strength of zirconia after different USPL settings creating three different geometrical patterns with structures in micrometer scale.

Methods

One hundred sixty zirconia bars (3Y-TZP, 21 × 4 × 2.1 mm) were prepared and randomly divided into five groups (n = 32): no surface treatment (negative control-NC); sandblasting with Al₂O₃ (SB); and three laser groups irradiated with USPL (Nd:YVO₄/1064 nm/2-34 J/cm²/12 ps): crossed-lines (LC), random-hatching (LR), and parallel-waves (LW). Bars were subjected to a four-point flexural test (1 mm/min) and crystal phase content changes were identified by X-ray diffraction. Surface roughness and topography were analyzed through 3D-laser-profilometry and SEM. Data were analyzed with parametric tests for roughness and Weibull for flexural strength (α = 5%).

Results

LR (Mean[95%CI]: 852.0 MPa, [809.2–894.7]) was the only group that did not show a significantly different flexural strength than NC (819.8 MPa, [796.6–842.9]), (p > 0.05). All laser groups exhibited higher Weibull moduli than NC and SB, indicating higher reliability and homogeneity of the strength data. An increase of monoclinic phase peak was only observed for SB.

Conclusion

In conclusion, USPL created predictable, homogeneous, highly reproducible, and accurate surface microstructures on zirconia ceramic. The laser-settings of random-hatching (12 ps pulses) increased 3Y-TZP average surface roughness similarly to SB, while not causing deleterious crystal phase transformation or loss of flexural strength of the material. Furthermore, it has increased the Weibull modulus and consequently material’s reliability.

Clinical significance

Picosecond laser microstructuring (LR conditions) of 3Y-TZP ceramic does not decrease its flexural strength, while increasing materials realiability and creating highly reproducible and accurate microstructures. These features may be of interest both for improving clinical survival of zirconia restorations as well as enhancing longevity of zirconia implants.

Biaxial flexural strength, crystalline structure, and grain size of new commercially available zirconia-based ceramics for dental appliances produced using a new slip-casting method

OBJECTIVE

The aim of this study was to evaluate the biaxial flexural strength, the crystalline structure, and the grain size of zirconia-based ceramics produced using a new slip-casting method.

MATERIALS AND METHODS

Yttria-stabilized Tetragonal Zirconia Polycrystal (Y-TZP) and Alumina Toughened Zirconia (ATZ) ceramics were purchased from different manufactures. For the experimental group, ceramics produced using a patent pending slip-casting method (Slurry, Decema GmbH) was used. Slurry ceramics (n = 42) with a diameter of 14 ± 0.2 mm were produced by a proprietary colloidal shaping process, sintered, and subsequently polished with a lapping process using 15 μm diamond particles to a thickness of 1.2 ± 0.2 mm. For the control group, ceramics produced using the hot isostatic pressure method (HIP, Metoxit AG) were used. HIP ceramics discs (n = 42) with a diameter of 15.5 ± 0.02 mm were produced by classical HIP method and subsequently machined to a thickness of 1.99 ± 0.04 mm 32 discs of each ceramic were submitted to a biaxial flexural strength test using an universal testing machine at a crosshead speed of 0.5 mm/min. Statistical analyses using two-way ANOVA and Weibull distribution were performed. 2 discs of each ceramic were analyzed using X-ray diffraction for grain crystalline phase quantification. 2 discs of each ceramic were thermally etched and scanning electron microscopy images were obtained for grain size analysis (ISO 13383-1:2012). 6 discs of each ceramic were used for density measurement using the Archimedes' method.

RESULTS

For both ATZ and Y-TZP ceramics, the biaxial flexural strength and the characteristic strength of ceramics produced using the Slurry method were significantly higher than ones of the ceramic produced using HIP. The structure analysis confirmed the superiority of the Slurry ceramics which had only 1.2% tetragonal phase compared to 11-16% for the HIP ceramics. Grain size distributions covered a wide range 50-800 nm; the ZrO₂ grains of the Slurry ceramics were significantly smaller than the ones of the control ceramics, while the Al₂O₃ grain distributions were not affected by the manufacturing process. The manufacturing process had no influence on the density of both materials.

CONCLUSIONS

The Slurry method using a new proprietary slip-casting method to produce Y-TZP and ATZ dental ceramics presented higher biaxial flexural strength, less monoclinic phase and smaller ZrO₂ grains.

Enhanced mechanical properties of ZrO2-Al2O3 dental ceramic composites by altering Al2O3 form

OBJECTIVES

This study evaluates the difference in physical and mechanical properties of ZrO₂ ceramics, commonly used in dental applications, altered by three different forms of Al₂O₃ content; microparticles (m), nanoparticles (n), and microfiber (f).

METHODS

Three different types of ZrO₂-Al₂O₃ composites were formed using microparticle (m), nanoparticle (n), or microfibre (f) forms of Al₂O₃. The physical and mechanical properties such as sintering shrinkage, relative density, Vickers hardness, fracture toughness, and biaxial strength were evaluated. A Weibull analysis was performed to assess the strength reliability of the specimens. All data were calculated using the t-test and ANOVA.

RESULTS

The sintering shrinkage and relative density of all ceramic composite groups were decreased with the addition of Al₂O₃. The mechanical properties of ZrO₂-Al₂O₃ (f) composite were higher than that of ZrO₂-Al₂O₃ (m) composite and ZrO₂-Al₂O₃ (n) composite. The maximum hardness, fracture toughness, and biaxial flexural strength were observed for 10 vol% of Al₂O₃ fibre. When the content of Al₂O₃ fibre in the matrix was increased above 20 vol%, agglomeration occurred and resulted in a decrease of hardness and toughness. The Weibull modulus value of the ZrO₂-Al₂O₃ (f) composite was the lowest compared to that of other groups. However, characteristic strength (σ₀) of ZrO₂-Al₂O₃ (f) the highest value.

SIGNIFICANCE

The current study demonstrated that the addition of right amount of Al₂O₃ microfibre into the ZrO₂ matrix enhanced the mechanical properties of ZrO₂-Al₂O₃ (f) composite, which would be favourable for dental applications.

Production and characterization of zirconia structures with a porous surface

The aim of this study was to produce zirconia structures with a porous surface by the dip coating technique and assess the mechanical properties of the structures as well as the integrity of the porous layers. Surface porous layers with homogenous and graded porosity were produced over zirconia substrate discs using zirconia powders with different average sizes (d₅₀ = 40 μm; d₅₀ = 70 μm and d₅₀ = 100 μm) and without pore forming fugitive phases. Specimens were inspected using Scanning Electron Microscopy. Bending strength of specimens was obtained from biaxial flexural tests (B3B). Porous layers were successfully produced on zirconia discs substrates and the bending strength of these specimens were ~35% lower than uncoated specimens. Delamination occurred especially in layers with higher thickness and made of bigger particles. Practical application examples were provided in this paper showing the versatility of these porous surfaces in the production of multifunctional surfaces for stronger interfaces.