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Diken Türksayar AA, Demirel M, Donmez MB, Olcay EO, Eyüboğlu TF, Özcan M. Comparison of wear and fracture resistance of additively and subtractively manufactured screw-retained, implant-supported crowns. J Prosthet Dent 2024; 132:154-164. [PMID: 37479623 DOI: 10.1016/j.prosdent.2023.06.017] [Citation(s) in RCA: 12] [Impact Index Per Article: 12.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/05/2023] [Revised: 06/20/2023] [Accepted: 06/21/2023] [Indexed: 07/23/2023]
Abstract
STATEMENT OF PROBLEM Additively manufactured resins indicated for fixed definitive prostheses have been recently marketed. However, knowledge on their wear and fracture resistance when fabricated as screw-retained, implant-supported crowns and subjected to artificial aging is limited. PURPOSE The purpose of this in vitro study was to evaluate the volume loss, maximum wear depth, and fracture resistance of screw-retained implant-supported crowns after thermomechanical aging when fabricated using additively and subtractively manufactured materials. MATERIAL AND METHODS Two additively manufactured composite resins (Crowntec [CT] and VarseoSmile Crown Plus [VS]) and 2 subtractively manufactured materials (1 reinforced composite resin, Brilliant Crios [BC] and 1 polymer-infiltrated ceramic network, Vita Enamic [EN]) were used to fabricate standardized screw-retained, implant-supported crowns. After fabrication, the crowns were cemented on titanium base abutments and then tightened to implants embedded in acrylic resin. A laser scanner with a triangular displacement sensor (LAS-20) was used to digitize the pre-aging state of the crowns. Then, all crowns were subjected to thermomechanical aging (1.2 million cycles under 50 N) and rescanned. A metrology-grade analysis software program (Geomagic Control X 2020.1) was used to superimpose post-aging scans over pre-aging scans to calculate the volume loss (mm3) and maximum wear depth (mm). Finally, all crowns were subjected to a fracture resistance test. Fracture resistance and volume loss were evaluated by using 1-way analysis of variance and Tukey Honestly significant difference (HSD) tests, whereas the Kruskal-Wallis and Dunn tests were used to analyze maximum wear depth. Chi-squared tests were used to evaluate the Weibull modulus and characteristic strength data (α=.05). RESULTS Material type affected the tested parameters (P<.001). CT and VS had higher volume loss and maximum wear depth than BC and EN (P<.001). EN had the highest fracture resistance among tested materials (P<.001), whereas BC had higher fracture resistance than CT (P=.011). The differences among tested materials were not significant when the Weibull modulus was considered (P=.199); however, VE had the highest characteristic strength (P<.001). CONCLUSIONS Additively manufactured screw-retained, implant-supported crowns had higher volume loss and maximum wear depth. All materials had fracture resistance values higher than the previously reported masticatory forces of the premolar region; however, the higher characteristic strength of the subtractively manufactured polymer-infiltrated ceramic network may indicate its resistance to mechanical complications.
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Affiliation(s)
- Almira Ada Diken Türksayar
- Assistant Professor, Department of Prosthodontics, Faculty of Dentistry, Biruni University, Istanbul, Turkey; and Guest Researcher, ADMiRE Research Center-Additive Manufacturing, Intelligent Robotics, Sensors and Engineering, School of Engineering and IT, Carinthia University of Applied Sciences, Villach, Austria
| | - Münir Demirel
- Assistant Professor, Oral and Dental Health, Vocational School, Biruni University, Istanbul, Turkey
| | - Mustafa Borga Donmez
- Associate Professor, Department of Prosthodontics, Faculty of Dentistry, Istinye University, Istanbul, Turkey; and Visiting Researcher, Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland.
| | - Emin Orkun Olcay
- Assistant Professor, Department of Prosthodontics, Faculty of Dentistry, Istinye University, Istanbul, Turkey
| | - Tan Fırat Eyüboğlu
- Associate Professor, Department of Endodontics, Istanbul Medipol University, Faculty of Dentistry, Istanbul, Turkey
| | - Mutlu Özcan
- Professor and Head, Clinic of Masticatory Disorders and Dental Biomaterials, Center for Dental Medicine, University of Zurich, Zurich, Switzerland
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Tribst JPM, de Jager N, Dal Piva AM, Kleverlaan CJ, Feilzer A. Effect of crown retention systems and loading direction on the stress magnitude of posterior implant-supported restorations: A 3D-FEA. Heliyon 2024; 10:e28129. [PMID: 38515675 PMCID: PMC10956064 DOI: 10.1016/j.heliyon.2024.e28129] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/13/2023] [Revised: 03/01/2024] [Accepted: 03/12/2024] [Indexed: 03/23/2024] Open
Abstract
This study aimed to investigate the effect of four retention systems for implant-supported posterior crowns under compressive loading using three-dimensional finite element analysis. A morse-taper dental implant (4.1 × 10 mm) was designed with Computer Aided Design software based on non-uniform rational B-spline surfaces. According to International Organization for Standardization 14,801:2016, the implant was positioned at 3 mm above the crestal level. Then four models were designed with different crown retention systems: screw-retained (A), cement-retained (B), lateral-screw-retained (C), and modified lateral-screw-retained (D). The models were imported to the analysis software and mesh was generated based on the coincident nodes between the juxtaposed lines. For the boundary conditions, two loads (600 N) were applied (axial to the implant fixture and oblique at 30°) totaling 8 conditions according to retention design and loading. The von-Mises stress analysis showed that different retention systems modify the stress magnitude in the implant-supported posterior crown. There is a similar stress pattern in the implant threads. However, models C and D presented higher stress concentrations in the crown margin in comparison with A and B. The oblique loading highly increased the stress magnitude for all models. In the simulated conditions, part of the stress was concentrated at the lateral screw under axial loading for model C and oblique loading for model D. The results indicate a possible new failure origin for crown retained using lateral screws in comparison to conventional cement-retained or screw-retained systems.
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Affiliation(s)
- João Paulo M. Tribst
- Academic Centre for Dentistry Amsterdam (ACTA), Department of Department of Reconstructive Oral Care, Universiteit van Amsterdam en Vrije Universiteit Amsterdam, 1081, LA, Amsterdam, the Netherlands
| | - Niek de Jager
- Academic Centre for Dentistry Amsterdam (ACTA), Department of Dental Materials, Universiteit van Amsterdam en Vrije Universiteit Amsterdam, 1081, LA, Amsterdam, the Netherlands
| | - Amanda M.O. Dal Piva
- Academic Centre for Dentistry Amsterdam (ACTA), Department of Dental Materials, Universiteit van Amsterdam en Vrije Universiteit Amsterdam, 1081, LA, Amsterdam, the Netherlands
| | - Cees J. Kleverlaan
- Academic Centre for Dentistry Amsterdam (ACTA), Department of Department of Reconstructive Oral Care, Universiteit van Amsterdam en Vrije Universiteit Amsterdam, 1081, LA, Amsterdam, the Netherlands
| | - Albert Feilzer
- Academic Centre for Dentistry Amsterdam (ACTA), Department of Dental Materials, Universiteit van Amsterdam en Vrije Universiteit Amsterdam, 1081, LA, Amsterdam, the Netherlands
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Karaer O, Yamaguchi S, Imazato S, Terzioglu H. In Silico Finite Element Analysis of Implant-Supported CAD-CAM Resin Composite Crowns. J Prosthodont 2023; 32:259-266. [PMID: 35509150 DOI: 10.1111/jopr.13531] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/24/2021] [Accepted: 04/23/2022] [Indexed: 11/30/2022] Open
Abstract
PURPOSE The aim of this study was to evaluate the mechanical behavior of an implant-supported crown made using computer-aided design and computer-aided manufacturing (CAD-CAM) resin composite (RC) blocks in the posterior region. MATERIAL AND METHODS Four commercially available CAD-CAM RC blocks were used in this study: Cerasmart 300 (CS300; GC, Tokyo, Japan), Katana Avencia P Block (KAP; Kuraray Noritake Dental, Niigata, Japan); KZR HR3 Gamma Theta (HR3; Yamakin, Osaka, Japan), and Estelite P block (ESP; Tokuyama Dental, Tokyo, Japan). Katana Zirconia STML (ST; Kuraray Noritake Dental) was used as the control group. The elastic moduli of each material were determined by a three-point bending test. After the CAD models were designed, two different loading scenarios (oblique, vertical) were created. 3D finite element analysis was conducted with the prepared models. RESULTS The elastic modulus of the material utilized for the implant restorations did not cause any change in the stresses transmitted to the implant or peripheral bone. An important difference was detected in the abutment-crown junction area. The minimum von Mises value at the abutment-crown interface was obtained in ST, which has the closest elastic modulus to the titanium abutment. CONCLUSIONS The 3D finite element model designed in this study was used to demonstrate that implant-supported crowns fabricated with four different CAD-CAM RCs showed no critical stress concentrations in the bone or implant under all loading conditions. These results suggest that CAD-CAM RC blocks could be used as an alternative material for implant-supported restorations in the posterior region in terms of stress distribution.
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Affiliation(s)
- Oğuzcan Karaer
- Department of Prosthodontics, Ankara University Faculty of Dentistry, Ankara, Turkey
| | - Satoshi Yamaguchi
- Department of Biomaterials Science, Osaka University Graduate School of Dentistry, Osaka, Japan
| | - Satoshi Imazato
- Department of Biomaterials Science, Osaka University Graduate School of Dentistry, Osaka, Japan
| | - Hakan Terzioglu
- Department of Prosthodontics, Ankara University Faculty of Dentistry, Ankara, Turkey
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Diken Turksayar AA, Donmez MB. Stress behavior of an anterior single implant restored with high-performance polymer abutments under immediate and delayed loading: A 3D FEA study. J Prosthodont 2023; 32:132-138. [PMID: 36007157 DOI: 10.1111/jopr.13598] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/31/2022] [Accepted: 08/18/2022] [Indexed: 11/30/2022] Open
Abstract
PURPOSE To evaluate the stress generated on peripheral bone, implant, and prosthetic components while using polyetheretherketone (PEEK) and polyetherketoneketone (PEKK) hybrid abutments in two different loading situations with nonlinear 3D finite element analysis. MATERIALS AND METHODS Standard tessellation language (STL) files of original components were used for the in-silico modeling of implant, standard titanium abutment, and hybrid abutments (PEEK and PEKK). The implant was placed in the bone block to imitate immediate loading, in which a friction coefficient of 0.3 was set between the bone and the implant interface, or delayed loading, where the bone-implant interface was assumed to be perfect. In all models, both a horizontal force (25.5 N) and a 30-degree oblique force (178 N) were applied to the long axis of the implant to the palatal surface of the restoration. The stress distribution was evaluated. RESULTS While more stress was observed in the prosthetic structures in the PEEK and PEKK models, the stresses on the implant and bone were similar in all models, regardless of the loading situation. Under immediate loading, PEEK hybrid abutments caused excessive stress accumulation on the titanium base abutment. CONCLUSIONS Even though abutment type did not affect the stresses on peripheral bone, PEEK and PEKK abutments generated greater stresses on the implant and the standard titanium abutment accumulated higher stresses. Oblique forces mostly generated greater stress than horizontal forces. Oblique forces on an immediately loaded implant led to stresses higher than the yield strength of a titanium implant when restored with PEEK hybrid abutment.
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Affiliation(s)
| | - Mustafa Borga Donmez
- Department of Prosthodontics, İstinye University, Faculty of Dentistry, İstanbul, Turkey.,Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland
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Donmez MB, Okutan Y. Marginal gap and fracture resistance of implant-supported 3D-printed definitive composite crowns: An in vitro study. J Dent 2022; 124:104216. [PMID: 35803388 DOI: 10.1016/j.jdent.2022.104216] [Citation(s) in RCA: 26] [Impact Index Per Article: 8.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/03/2022] [Revised: 06/20/2022] [Accepted: 07/04/2022] [Indexed: 12/21/2022] Open
Abstract
OBJECTIVES To compare the marginal gap and fracture resistance of implant-supported 3-dimensional (3D) printed definitive composite crowns with those fabricated by using 3 different millable materials. MATERIAL AND METHODS A prefabricated abutment was digitized by using a laboratory scanner (E4 Lab Scanner) and a complete-coverage maxillary first premolar crown was designed (Dental Designer). Forty crowns were fabricated either by 3D printing (Saremco Print Crowntec, SP) or milling (Brilliant Crios, BC; Vita Enamic, VE; Cerasmart 270, CS) (n = 10). Baseline marginal gap values were evaluated by measuring 60 predetermined points on an abutment (15 points for each side) with a stereomicroscope at ×40 magnification. Marginal gap values were reevaluated after adhesive cementation. Load-to-fracture test was performed by using a universal testing machine. Two-way analysis of variance (ANOVA) was used to evaluate the effect of material type and cementation on marginal gap values. While Tukey HSD tests were used to compare the materials' marginal gap values before and after cementation, the effect of cementation on marginal gap values within each material was analyzed by using paired samples t-tests. Fracture resistance data were analyzed by using 1-way ANOVA (α=0.05). RESULTS Material type and cementation significantly affected marginal gap values (P < .001). Regardless of cementation, SP had the lowest marginal gap values (P < .001), while the differences among milled crowns were nonsignificant (P ≥ .14). Cementation significantly increased the marginal gap values (P < .001). Material type did not affect fracture resistance values (F = 1.589, P = .209). CONCLUSION Implant-supported 3D-printed composite crowns showed higher marginal adaptation compared with the milled crowns before and after cementation. In addition, all crowns endured similar forces before fracture.
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Affiliation(s)
- Mustafa Borga Donmez
- Department of Prosthodontics, Faculty of Dentistry, Istinye University, Istanbul, Turkey; Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland.
| | - Yener Okutan
- Department of Prosthodontics, Aydin Adnan Menderes University Faculty of Dentistry, Aydin, Turkey.
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Hosseini-Faradonbeh SA, Katoozian HR. Biomechanical evaluations of the long-term stability of dental implant using finite element modeling method: a systematic review. J Adv Prosthodont 2022; 14:182-202. [PMID: 35855319 PMCID: PMC9259347 DOI: 10.4047/jap.2022.14.3.182] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/09/2022] [Revised: 05/07/2022] [Accepted: 05/17/2022] [Indexed: 11/30/2022] Open
Abstract
PURPOSE The aim of this study is to summarize various biomechanical aspects in evaluating the long-term stability of dental implants based on finite element method (FEM). MATERIALS AND METHODS A comprehensive search was performed among published studies over the last 20 years in three databases; PubMed, Scopus, and Google Scholar. The studies are arranged in a comparative table based on their publication date. Also, the variety of modeling is shown in the form of graphs and tables. Various aspects of the studies conducted were discussed here. RESULTS By reviewing the titles and abstracts, 9 main categories were extracted and discussed as follows: implant materials, the focus of the study on bone or implant as well as the interface area, type of loading, element shape, parts of the model, boundary conditions, failure criteria, statistical analysis, and experimental tests performed to validate the results. It was found that most of the studied articles contain a model of the jaw bone (cortical and cancellous bone). The material properties were generally derived from the literature. Approximately 43% of the studies attempted to examine the implant and surrounding bone simultaneously. Almost 42% of the studies performed experimental tests to validate the modeling. CONCLUSION Based on the results of the studies reviewed, there is no "optimal" design guideline, but more reliable design of implant is possible. This review study can be a starting point for more detailed investigations of dental implant longevity.
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Affiliation(s)
| | - Hamid Reza Katoozian
- Department of Biomedical Engineering, Amirkabir University of Technology (Tehran Polytechnic), Tehran, Iran
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