Analysis of nickel–aluminium bronze crevice solution chemistry using capillary electrophoresis

A review of the corrosion behavior of conventional and additively manufactured nickel-aluminum bronze (NAB) alloys: current status and future challenges

The growing demand for materials with exceptional corrosion resistance and mechanical properties in the aerospace and ocean industries has led to increased research interest in versatile alloys like nickel-aluminum bronze (NAB). NABs exhibit excellent corrosion performance due to the formation of a protective, duplex corrosion product film on the surface, which is largely influenced by their complex microstructure. While NABs are typically produced as cast or wrought products, the emergence of additive manufacturing (AM) technologies has enabled 3D printing of near-net-shape NABs with intricate geometries. This paper provides a critical review of the corrosion properties, passivity, and microstructural characteristics of conventionally produced and AMed NAB alloys, as well as the fundamental mechanisms governing their corrosion behavior under varying conditions. Additionally, it highlights the current research gap and unprecedented challenges associated with the corrosion behavior of traditional and AMed NABs.

Evolution of the Corrosion Product Film on Nickel-Aluminum Bronze and Its Corrosion Behavior in 3.5 wt % NaCl Solution

The in-situ studies of the corrosion product film on nickel-aluminum bronze are significant for explaining the mechanism of its corrosion resistance. In this paper, the corrosion behavior of nickel-aluminum bronze and the formation process of the protective film in 3.5 wt % NaCl solution are systematically investigated. The results of scanning electron microscope analysis and electrochemical tests indicate that the corrosion resistance of nickel-aluminum bronze is improved due to the formation of the corrosion product film. The change of local electrochemical property on the corrosion product film during the immersion time is evaluated via in-situ scanning vibrating electrode technique, and it reveals the evolution rules of ionic flux in real time. The formation process of the protective film on different phases in nickel-aluminum bronze is observed directly by in-situ atomic force microscopy as height change measurements. The α phases at different locations present different corrosion behaviors, and the lamellar α phase within the α + κ_III eutectoid structure gets more serious corrosion attack. The κ phases establish a stable and dense protective film in short time, preventing the corrosion attack effectively. The β′ phase, however, suffers the most serious corrosion damage until a protective film is formed after 150 min of immersion.

Characterisation of Crevice and Pit Solution Chemistries Using Capillary Electrophoresis with Contactless Conductivity Detector

The ability to predict structural degradation in-service is often limited by a lack of understanding of the evolving chemical species occurring within a range of different microenvironments associated with corrosion sites. Capillary electrophoresis (CE) is capable of analysing nanolitre solution volumes with widely disparate concentrations of ionic species, thereby producing accurate and reliable results for the analysis of the chemical compositions found within microenvironment corrosion solutions, such as those found at crevice and pit corrosion sites. In this study, CE with contactless conductivity detection (CCD) has been used to characterize pitting and crevice corrosion solution chemistries for the first time. By using the capillary electrophoresis with contactless conductivity detection (CE-CCD) system, direct and simultaneous detection of seven metal cations (Cu²⁺, Ni²⁺, Fe³⁺, Fe²⁺, Cr³⁺, Mn²⁺, and Al³⁺) and chloride anions was achieved with a buffer solution of 10 mM 2,6-pyridinedicarboxylic acid and 0.5 mM cetyltrimethylammonium hydroxide at pH 4 using a pre-column complexation method. The detection limits obtained for the metal cations and chloride anions were 100 and 10 ppb, respectively. The CE-CCD methodology has been demonstrated to be a versatile technique capable of speciation and quantifying the ionic species generated within artificial pit (a pencil electrode) and crevice corrosion geometries for carbon steels and nickel-aluminium bronze, thus allowing the evolution of the solution chemistry to be assessed with time and the identification of the key corrosion analyte targets for structural health monitoring.