Characterisation of localised corrosion processes using scanning electrochemical impedance microscopy

Uses of Scanning Electrochemical Microscopy (SECM) for the Characterization with Spatial and Chemical Resolution of Thin Surface Layers and Coating Systems Applied on Metals: A Review

Scanning Electrochemical Microscopy (SECM) is increasingly used in the study and characterization of thin surface films as well as organic and inorganic coatings applied on metals for the collection of spatially- and chemically-resolved information on the localized reactions related to material degradation processes. The movement of a microelectrode (ME) in close proximity to the interface under study allows the application of various experimental procedures that can be classified into amperometric and potentiometric operations depending on either sensing faradaic currents or concentration distributions resulting from the corrosion process. Quantitative analysis can be performed using the ME signal, thus revealing different sample properties and/or the influence of the environment and experimental variables that can be observed on different length scales. In this way, identification of the earlier stages for localized corrosion initiation, the adsorption and formation of inhibitor layers, monitoring of water and specific ions uptake by intact polymeric coatings applied on metals for corrosion protection as well as lixiviation, and detection of coating swelling—which constitutes the earlier stages of blistering—have been successfully achieved. Unfortunately, despite these successful applications of SECM for the characterization of surface layers and coating systems applied on metallic materials, we often find in the scientific literature insufficient or even inadequate description of experimental conditions related to the reliability and reproducibility of SECM data for validation. This review focuses specifically on these features as a continuation of a previous review describing the applications of SECM in this field.

Redox-probe-free scanning electrochemical microscopy combined with fast Fourier transform electrochemical impedance spectroscopy

Scanning electrochemical microscopy (SECM) hybridized with fast Fourier transform-based electrochemical impedance spectroscopy (FFT-EIS) seems to be a powerful variation of scanning electrochemical impedance microscopy (SEIM), wherein both state-of-the-art techniques are combined (FFT-SEIM) and can be used for the investigation and treatment of tissues at single cell level. However, in most EIS-based experiments, harmful redox mediators are applied, which affect the functioning of living cells and tissues. Therefore, the development of a redox-probe-free FFT-SEIM is still a very important challenge in electrochemistry. For this reason, in this research, we have demonstrated a redox-probe-free evaluation of conducting and non-conducting surfaces by combining scanning electrochemical microscopy with FFT-EIS. It was demonstrated that using the fast Fourier transform-based FFT-EIS technique, EIS spectra could be registered much faster compared to experiments performed using the conventional EIS equipment. An ultramicroelectrode (UME) was used as a scanning electrode to ensure high spatial resolution. We have performed FFT-SEIM measurements in a redox-probe-free mode (without any additional redox probes) and have investigated several surfaces with different conductivities. The FFT-EIS equipment and the built-in software help to avoid the influence of possible formation of hydrogen bubbles on the UME. This research opens up a new avenue for the application of FFT-SEIM in the investigation of samples that are unstable and very sensitive towards redox mediators (e.g., tissues and/or living cells).

Mapping the Galvanic Corrosion of Three Coupled Metal Alloys Using Coupled Multielectrode Array: Influence of Chloride Ion Concentration

The galvanic corrosion behavior of three metal alloys commonly used in water desalination plants was investigated using coupled multielectrode arrays consisting of aluminum-brass (HAl77-2), titanium alloy (TA2), and 316L stainless steel (316L SS). The three electrode types were coupled galvanically and arranged in different geometric configurations. Their corrosion behavior was characterized as a function of the chloride concentration. The potential and current distributions of the three-electrode coupling systems display electrochemical inhomogeneity. Generally, the aluminum-brass wires are anodic versus the titanium alloy and stainless steel. The titanium alloy acts as a primary cathode, and the 316L SS acts as a secondary cathode. The corrosion rate of aluminum-brass depends on the concentration of chloride ion, with a maximum corrosion rate at a chloride concentration of 2.3 wt %. In terms of geometrical arrangements, when the anodic HAl77-2 wires are located on the edge and are connected to the 316L SS wires in the coupling system, the main anodic area enlarges, especially in the area adjacent to the 316L SS wires. When the HAl77-2 wires are located between (in the middle of) the two other types of wires, the corrosion rates are higher than the corrosion rates observed from the other two geometrical arrangements.

Kinetic Passivation Effect of Localized Differential Aeration on Brass

The formation of a localized differential aeration cell on metals, susceptible to both anodic and cathodic corrosion, is a serious threat because of multiple degradation processes commencing with the passivation layer destruction. By using local electrochemical and X-ray dispersive techniques, it has been demonstrated that the differential aeration cell formed on high brass (α-brass, Cu65-Zn35) in the presence of 1H-benzotriazole or 5-methyl-1H-benzotriazole plays both corrosion-inhibiting and accelerating roles, depending on the inhibitor exposure time. Alternating-current scanning electrochemical microscopy was used to image local electrochemical activity, whereas energy-dispersive X-ray spectroscopy provided evidence for the mechanism of the observed phenomena. Short-term exposure to the inhibitor (5 min) promotes the formation of a passivation layer in the waterline region. In contrast, after prolonged exposure (45 min), a deficient passivation layer develops for both inhibitors. An excess of zinc(II)-inhibitor complexes in the passivation layer is accountable for the corrosion resistance of the region with high differential aeration. Rapid dezincification and local alkalinization facilitate the initial rapid formation of a passivation layer in the area under differential aeration to preserve its composition upon further modification.

Scanning electrochemical impedance microscopy for investigation of glucose oxidase catalyzed reaction

In this research biointerface based on immobilized glucose oxidase (GOx) was evaluated by scanning electrochemical impedance microscopy (SEIM), which consisted of merged scanning electrochemical microscopy (SECM) and electrochemical impedance spectroscopy (EIS). The gluconolactone, which is quickly hydrolyzed to gluconic acid, is produced during the enzyme-catalyzed glucose oxidation reaction. Gluconic acid formed above an enzyme-modified not-conducting plastic surface, was evaluated by EIS technique. A two electrode cell consisting of a scanning probe, which was based on 10 μm diameter ultramicroelectrode and stationary platinum counter/reference electrode was applied for the measurement. Locally measured solution impedance depends on the gluconic acid concentration close to the ultramicroelectrode surface and on the ion diffusion, which is hindered when the electrode is approaching close to the GOx-modified surface. EIS results were evaluated by applying an equivalent circuit consisting of elements representing solution resistance, double-layer capacitance, charge-transfer resistance and Warburg impedance. Solution resistance was calculated and showed to be dependent on the position of ultramicroelectrode. Also it was observed that the thickness of the conducting layer and gluconic acid concentration both are changing in time. The results indicate that here proposed SEIM technique could become a valuable tool for the investigation and characterization of enzyme-modified surfaces of biosensors and biofuel cells.