Electrochemical polymerization of polyaniline-reduced graphene oxide composite coating on 5083 Al alloy: Role of reduced graphene oxide

2D Nanomaterials Reinforced Organic Coatings for Marine Corrosion Protection: State of the Art, Challenges, and Future Prospectives

2D nanomaterials, with extraordinary physical and chemical characteristics, have long been regarded as promising nanofillers in organic coatings for marine corrosion protection. The past decade has witnessed the high-speed progress of 2D nanomaterial-reinforced organic composite coatings, and plenty of breakthroughs have been achieved as yet. This review covers an in-depth and all-around outline of the up-to-date advances in 2D nanomaterial-modified organic coatings employed for the marine corrosion protection realm. Starting from a brief introduction to 2D nanomaterials, the preparation strategies and properties are illustrated. Subsequently, diverse protection models based on composite coatings for marine corrosion protection are also introduced, including physical barrier, self-healing, as well as cathodic protection, respectively. Furthermore, computational simulations and critical factors on the corrosion protection properties of composite coatings are clarified in detail. Finally, the remaining challenges and prospects for marine corrosion protection based on 2D nanomaterials reinforced organic coatings are highlighted.

Sustainable Secondary-Raw Materials, Natural Substances and Eco-Friendly Nanomaterial-Based Approaches for Improved Surface Performances: An Overview of What They Are and How They Work

To meet modern society’s requirements for sustainability and environmental protection, innovative and smart surface coatings are continually being developed to improve or impart surface functional qualities and protective features. These needs regard numerous different sectors, such as cultural heritage, building, naval, automotive, environmental remediation and textiles. In this regard, researchers and nanotechnology are therefore mostly devoted to the development of new and smart nanostructured finishings and coatings featuring different implemented properties, such as anti-vegetative or antibacterial, hydrophobic, anti-stain, fire retardant, controlled release of drugs, detection of molecules and mechanical resistance. A variety of chemical synthesis techniques are usually employed to obtain novel nanostructured materials based on the use of an appropriate polymeric matrix in combination with either functional doping molecules or blended polymers, as well as multicomponent functional precursors and nanofillers. Further efforts are being made, as described in this review, to carry out green and eco-friendly synthetic protocols, such as sol–gel synthesis, starting from bio-based, natural or waste substances, in order to produce more sustainable (multi)functional hybrid or nanocomposite coatings, with a focus on their life cycle in accordance with the circular economy principles.

Fabrication of Coral-like Polyaniline/Continuously Reinforced Carbon Nanotube Woven Composite Films for Flexible High-Stability Supercapacitor Electrodes

The electrochemical performance is significantly influenced by the structure and surface morphology of the electrode materials used in supercapacitors. Using the floating catalytic chemical vapor deposition (FCCVD) technique, a self-supporting, flexible layer of continuously reinforced carbon nanotube woven film (CNWF) was developed. Then, polyaniline (PANI) was formed in the conductive network of CNWF using cyclic voltammetry electrochemical polymerization (CVEP) in various aqueous electrolytes to produce a series of flexible CNWF/PANI composite films. The impacts of the CVEP period, electrolyte type, and electrolyte concentration on the surface morphology, doping degree, and hydrophilicity of CNWF/PANI composite films were thoroughly examined. The CNWF/PANI₁-15C composite electrode, which was created using 15 cycles of CVEP in a solution of 1 M sodium bisulfate, displayed a distinctive coral-like PANI layer with a well-defined sharp nanoprotuberance structure, a 48% doping degree, and a quick reversible pseudocapacitive storage mechanism. At a current density of 1 A g^-1, the energy density and specific capacitance reached 54.9 Wh kg^-1 and 1098.0 F g^-1, respectively, with a specific capacitance retention rate of 75.9% maintained at 10 A g^-1. Both the specific capacitance and coulomb efficiency were maintained at 96.9% and more than 98.1% of their initial values after being subjected to 2000 cycles of galvanostatic charge and discharge, demonstrating excellent electrochemical cycling stability. The CNWF/PANI₁-15C composite film, an ideal electrode material, offers a promising future in the field of flexible energy storage due to its exceptional mechanical properties (127.9 MPa tensile strength and 16.2% elongation at break).

Continuously Reinforced Carbon Nanotube Film Sea-Cucumber-like Polyaniline Nanocomposites for Flexible Self-Supporting Energy-Storage Electrode Materials

The charge storage mechanism and capacity of supercapacitors completely depend on the electrochemical and mechanical properties of electrode materials. Herein, continuously reinforced carbon nanotube film (CNTF), as the flexible support layer and the conductive skeleton, was prepared via the floating catalytic chemical vapor deposition (FCCVD) method. Furthermore, a series of novel flexible self-supporting CNTF/polyaniline (PANI) nanocomposite electrode materials were prepared by cyclic voltammetry electrochemical polymerization (CVEP), with aniline and mixed-acid-treated CNTF film. By controlling the different polymerization cycles, it was found that the growth model, morphology, apparent color, and loading amount of the PANI on the CNTF surface were different. The CNTF/PANI-15C composite electrode, prepared by 15 cycles of electrochemical polymerization, has a unique surface, with a "sea-cucumber-like" 3D nanoprotrusion structure and microporous channels formed via the stacking of the PANI nanowires. A CNTF/PANI-15C flexible electrode exhibited the highest specific capacitance, 903.6 F/g, and the highest energy density, 45.2 Wh/kg, at the current density of 1 A/g and the voltage window of 0 to 0.6 V. It could maintain 73.9% of the initial value at a high current density of 10 A/g. The excellent electrochemical cycle and structural stabilities were confirmed on the condition of the higher capacitance retention of 95.1% after 2000 cycles of galvanostatic charge/discharge, and on the almost unchanged electrochemical performances after 500 cycles of bending. The tensile strength of the composite electrode was 124.5 MPa, and the elongation at break was 18.9%.

Ultrasonic helical coil electrochemical reactor for simultaneous electrolysis-sonification-electrochemical polymerization, and applications for pollen cleaning

Electrochemical polymerization of aniline by a combination of ultrasonic waves and electrolysis of water was performed. This method involves three processes: 1) creation of O₂ micro bubbles produced by electrolysis of water on the anode side, 2) depolarization of the bubbles at the electrode surface via mechanical vibration using ultrasonic waves to diffuse ions in the electrolyte solution, and 3) progression of direct current (DC) electrochemical polymerization to yield a conductive polymer with fine pores on the surface. The diameter of the pores is on the micrometer scale and is similar in size to pollens. The combination of the electronic function of the conductive polymer and porous polymer surface can be applied as a method to collect allergens such as dust and flower pollens. Electrical adsorption and desorption of pollen was conducted with the porous polyaniline synthesized using a micro-bubble sonic-electrochemical preparation.

Corrosion resistance of itaconic acid doped polyaniline /nanographene oxide composite coating

Graphene oxide (GO) and polyaniline (PANI) are very unique materials with broad potential in corrosion protection coating. To achieve the maximum stability and anti-corrosion effect in a polar medium, firstly itaconic acid doped PANI (DP) was readily prepared by a one-step method, followed by forming a GO and DP composite (GODP). Characterization by Fourier transform infrared spectroscopy and ultraviolet-visible absorption spectra provides evidence for the successful doping of itaconic acid in PANI. X-ray diffraction analysis shows that the d-spacing of the GO sheets increases slightly with the intercalation of DP. The morphological studies show disordered structures in GODP compared with the original GO sheets due to the introduction of PANI molecules and the interaction of functional groups on the surface of the GO sheets. Thermogravimetric analysis reveals the good thermal stability of DP and GODP. Quantum calculation further confirms the successful doping of itaconic acid, and the effective complex of GO and DP, providing a quantitative understanding of the curing mechanism. The crosslinking interaction among the GODP, curing agent, and epoxy resin facilitates the formation of a compact coating, leading to excellent corrosion resistance toward Mg alloy.

Zener-like electrical transport in polyaniline-graphene oxide nanocomposites

The present study includes the fabrication and characterization and an investigation of the electrical transport properties of nanocomposites of n-PANI and graphene oxide (GO). The samples were prepared by loading different weight percentages D of GO during the chemical oxidative in situ polymerization of aniline monomers. Structural characterization by XRD, FTIR, FESEM, etc. confirmed that the nanocomposites exhibited superior morphology and thermal stability. The transport properties were studied by measuring the variation of conductivity with temperature T, V-I characteristics and the fundamental response V f at different temperatures T. The dc conductance Σ showed a transition from insulator type behavior to weakly temperature dependent behavior at temperature T D, which decreased with increasing D. The V-I characteristics were generally nonlinear and the nonlinearity increased with decreasing temperature. Moreover, at temperatures T ≥ T D, the characteristics showed saturation of voltage for higher values of current, similar to Zener diodes. At lower temperatures (T ≤ T D), a voltage maximum occurred, similar to thyristors. This behavior leads to the possibility of fabricating devices containing these nanocomposites. We have tried to analyze these results using the framework of scaling theory and the concept of inter-chain hopping conduction and tunneling between conducting grains separated by insulating regimes in the nanocomposite.