In situ diagnostic of two-phase flow phenomena in polymer electrolyte fuel cells by neutron imaging

Ultrasonic Guided Waves for Liquid Water Localization in Fuel Cells: An Ex Situ Proof of Principle

Water management is a key issue in the design and operation of proton exchange membrane fuel cells (PEMFCs). For an efficient and stable operation, the accumulation of liquid water inside the flow channels has to be prevented. Existing measurement methods for localizing water are limited in terms of the integration and application of measurements in operating PEMFC stacks. In this study, we present a measurement method for the localization of liquid water based on ultrasonic guided waves. Using a sparse sensing array of four piezoelectric wafer active sensors (PWAS), the measurement requires only minor changes in the PEMFC cell design. The measurement method is demonstrated with ex situ measurements for water drop localization on a single bipolar plate. The wave propagation of the guided waves and their interaction with water drops on different positions of the bipolar plate are investigated. The complex geometry of the bipolar plate leads to complex guided wave responses. Thus, physical modeling of the wave propagation and tomographic methods are not suitable for the localization of the water drops. Using machine learning methods, it is demonstrated that the position of a water drop can be obtained from the guided wave responses despite the complex geometry of the bipolar plate. Our results show standard deviations of 4.2 mm and 3.3 mm in the x and y coordinates, respectively. The measurement method shows high potential for in situ measurements in PEMFC stacks as well as for other applications that require deposit localization on geometrically complex waveguides.

Pulsed neutron imaging for differentiation of ice and liquid water towards fuel cell vehicle applications

This study is the first report on liquid water and ice imaging conducted at a pulsed spallation neutron source facility. Neutron imaging can be utilised to visualise the water distribution inside polymer electrolyte fuel cells (PEFCs). Particularly, energy-resolved neutron imaging is a methodology capable of distinguishing between liquid water and ice, and is effective for investigating ice formation in PEFCs operating in a subfreezing environment. The distinction principle is based on the fact that the cross sections of liquid water and ice differ from each other at low neutron energies. In order to quantitatively observe transient freezing and thawing phenomena in a multiphase mixture (gas/liquid/solid) within real PEFCs with high spatial resolution, a pulsed neutron beam with both high intensity and wide energy range is most appropriate. In the validation study of the present work, we used water sealed in narrow capillary tubes to simulate the flow channels of a PEFC, and a pulsed neutron beam was applied to distinguish ice, liquid water and super-cooled water, and to clarify freezing and thawing phenomena of the water within the capillary tubes. Moreover, we have enabled the observation of liquid water/ice distributions in a large field of view (300 mm × 300 mm) by manufacturing a sub-zero environment chamber that can be cooled down to -30 °C, as a step towards in situ visualisation of full-size fuel cells.

Understanding water management in platinum group metal-free electrodes using neutron imaging

Platinum group metal-free (PGM-free) catalysts are a low-cost alternative to expensive PGM catalysts for polymer electrolyte fuel cells. However, due to the low volumetric activity of PGM-free catalysts, the catalyst layer thickness of the PGM-free catalyst electrode is an order of magnitude higher than PGM based electrodes. The thick PGM-free electrodes suffer from increased transport resistance and poor water management, which ultimately limits the fuel cell performance. This manuscript presents the study of water management in the PGM-free electrodes to understand the transport limitations and improve fuel cell performance. In-operando neutron imaging is performed to estimate the water content in different components across the fuel cell thickness. Water saturation in thick PGM electrodes, with similar catalyst layer thickness to PGM-free electrodes, is lower than in the PGM-free electrodes irrespective of the operating conditions, due to high water retention by PGM-free catalysts. Improvements in fuel cell performance are accomplished by enhancing water removal from the flooded PGM-free electrode in three ways: (i) enhanced water removal with a novel microporous layer with hydrophilic pathways incorporated through hydrophilic additives, (ii) water removal through anode via novel GDL in the anode, and (iii) lower water saturation in PGM-free electrode structures with increased catalyst porosity.

Segmented Printed Circuit Board Electrode for Locally-resolved Current Density Measurements in All-Vanadium Redox Flow Batteries

One of the most important parameters for the design of redox flow batteries is a uniform distribution of the electrolyte solution over the complete electrode area. The performance of redox flow batteries is usually investigated by general measurements of the cell in systematic experimental studies such as galvanostatic charge-discharge cycling. Local inhomogeneity within the electrode cannot be locally-resolved. In this study a printed circuit board (PCB) with a segmented current collector was integrated into a 40 cm2 all-vanadium redox flow battery to analyze the locally-resolved current density distribution of the graphite felt electrode. Current density distribution during charging and discharging of the redox flow battery indicated different limiting influences. The local current density in redox flow batteries mainly depends on the transport of the electrolyte solution. Due to this correlation, the electrolyte flow in the porous electrode can be visualized. A PCB electrode can easily be integrated into the flow battery and can be scaled to nearly any size of the electrode area. The carbon coating of the PCB enables direct contact to the corrosive electrolyte, whereby the sensitivity of the measurement method is increased compared to state-of-the-art methods.

Unlocking high spatial resolution in neutron imaging through an add-on fibre optics taper

The demand for high resolution neutron imaging has been steadily increasing over the past years. The number of facilities offering cutting edge resolution is however limited, due to (i) the design complexity of an optimized device able to reach a resolution in the order of ≈ 10 μm and (ii) limitations in available neutron flux. Here we propose a simple addition, based on a Fibre Optics Taper (FOT), that can be easily attached to an already existing scintillator-camera imaging detector in order to efficiently increase its spatial resolution and hence boost the capability of an instrument into high resolution applications.

Same-View Nano-XAFS/STEM-EDS Imagings of Pt Chemical Species in Pt/C Cathode Catalyst Layers of a Polymer Electrolyte Fuel Cell

We have made the first success in the same-view imagings of 2D nano-XAFS and TEM/STEM-EDS under a humid N2 atmosphere for Pt/C cathode catalyst layers in membrane electrode assemblies (MEAs) of polymer electrolyte fuel cells (PEFCs) with Nafion membrane to examine the degradation of Pt/C cathodes by anode gas exchange cycles (start-up/shut-down simulations of PEFC vehicles). The same-view imaging under the humid N2 atmosphere provided unprecedented spatial information on the distribution of Pt nanoparticles and oxidation states in the Pt/C cathode catalyst layer as well as Nafion ionomer-filled nanoholes of carbon support in the wet MEA, which evidence the origin of the formation of Pt oxidation species and isolated Pt nanoparticles in the nanohole areas of the cathode layer with different Pt/ionomer ratios, relevant to the degradation of PEFC catalysts.

Dual spectrum neutron radiography: identification of phase transitions between frozen and liquid water

In this Letter, a new approach to distinguish liquid water and ice based on dual spectrum neutron radiography is presented. The distinction is based on arising differences between the cross section of water and ice in the cold energy range. As a significant portion of the energy spectrum of the ICON beam line at Paul Scherrer Institut is in the thermal energy range, no differences can be observed with the entire beam. Introducing a polycrystalline neutron filter (beryllium) inside the beam, neutrons above its cutoff energy are filtered out and the cold energy region is emphasized. Finally, a contrast of about 1.6% is obtained with our imaging setup between liquid water and ice. Based on this measurement concept, the temporal evolution of the aggregate state of water can be investigated without any prior knowledge of its thickness. Using this technique, we could unambiguously prove the production of supercooled water inside fuel cells with a direct measurement method.

Development of an eight-channel NMR system using RF detection coils for measuring spatial distributions of current density and water content in the PEM of a PEFC

The water generation and water transport occurring in a polymer electrolyte fuel cell (PEFC) can be estimated from the current density generated in the PEFC, and the water content in the polymer electrolyte membrane (PEM). In order to measure the spatial distributions and time-dependent changes of current density generated in a PEFC and the water content in a PEM, we have developed an eight-channel nuclear magnetic resonance (NMR) system. To detect a NMR signal from water in a PEM at eight positions, eight small planar RF detection coils of 0.6 mm inside diameter were inserted between the PEM and the gas diffusion layer (GDL) in a PEFC. The local current density generated at the position of the RF detection coil in a PEFC can be calculated from the frequency shift of the obtained NMR signal due to an additional magnetic field induced by the local current density. In addition, the water content in a PEM at the position of the RF detection coil can be calculated by the amplitude of the obtained NMR signal. The time-dependent changes in the spatial distributions were measured at 4 s intervals when the PEFC was operated with supply gas under conditions of fuel gas utilization of 0.67 and relative humidity of the fuel gas of 70%RH. The experimental result showed that the spatial distributions of the local current density and the water content in the PEM within the PEFC both fluctuated with time.

Neutron Imaging Methods for the Investigation of Energy Related Materials (Fuel Cells, Battery, Hydrogen Storage and Nuclear Fuel)

This article underlines with examples of studies for energy related materials and processes how important and useful the technique of neutron imaging can be for our future energy supply. With the help of the particularly designed configurations for each such study it becomes possible to derive essential information for the material properties and their change in a non-invasive manner.

The four mentioned examples (PEM fuel cell, Li-battery, hydrogen storage and nuclear fuel inspection) cover a very wide range of applications and demonstrate the high potential of the various used methods in neutron imaging.

The influence of membrane electrode assembly water content on the performance of a polymer electrolyte membrane fuel cell as investigated by 1H NMR microscopy

The relation between the performance of a self-humidifying H(2)/O(2) polymer electrolyte membrane fuel cell and the amount and distribution of water as observed using (1)H NMR microscopy was investigated. The integrated (1)H NMR image signal intensity (proportional to water content) from the region of the polymer electrolyte membrane between the catalyst layers was found to correlate well with the power output of the fuel cell. Several examples are provided which demonstrate the sensitivity of the (1)H NMR image intensity to the operating conditions of the fuel cell. Changes in the O(2)(g) flow rate cause predictable trends in both the power density and the image intensity. Higher power densities, achieved by decreasing the resistance of the external circuit, were found to increase the water in the PEM. An observed plateau of both the power density and the integrated (1)H NMR image signal intensity from the membrane electrode assembly and subsequent decline of the power density is postulated to result from the accumulation of H(2)O(l) in the gas diffusion layer and cathode flow field. The potential of using (1)H NMR microscopy to obtain the absolute water content of the polymer electrolyte membrane is discussed and several recommendations for future research are provided.

The Use of1H NMR Microscopy to Study Proton-Exchange Membrane Fuel Cells

To understand proton-exchange membrane fuel cells (PEMFCs) better, researchers have used several techniques to visualize their internal operation. This Concept outlines the advantages of using 1H NMR microscopy, that is, magnetic resonance imaging, to monitor the distribution of water in a working PEMFC. We describe what a PEMFC is, how it operates, and why monitoring water distribution in a fuel cell is important. We will focus on our experience in constructing PEMFCs, and demonstrate how 1H NMR microscopy is used to observe the water distribution throughout an operating hydrogen PEMFC. Research in this area is briefly reviewed, followed by some comments regarding challenges and anticipated future developments.