Micro-porous layer with composite carbon black for PEM fuel cells

Modulation of transport at the interface in the microporous layer for high power density proton exchange membrane fuel cells

The proton exchange membrane (PEM) fuel cell is a device that demonstrates a significant potential for environmental sustainability, since it efficiently converts chemical energy into electrical energy. The microporous layer (MPL) in PEM fuel cells promotes gas transport and eliminates water. Nevertheless, the power density of PEM fuel cells is restricted by ohmic losses and mass transport losses in conventional MPLs. In this study, we enhanced the power density of proton exchange membrane (PEM) fuel cells through the identification of appropriate materials and the mitigation of mass transport losses occurring at the interface between the microporous layer and the catalyst layer. The incorporation of high electron conductivity, slip behavior at the interface between graphene and water, and rapid water evaporation facilitated by nanoporous graphene effectively address transport-related challenges. We evaluated two types of graphene as potential substitutes for carbon black in the microporous layer (MPL). The enhanced power density (up to 1.1 W cm-2) under all humidity conditions and reduced mass transport resistance (a 75 % reduction compared to carbon black MPL) make them promising candidates for next-generation PEM fuel cells. Furthermore, these findings provide guidance for controlling interfacial mass transport in colloidal systems.

Slip-Enhanced Transport by Graphene in the Microporous Layer for High Power Density Proton-Exchange Membrane Fuel Cells

Proton exchange membrane (PEM) fuel cells are a promising and environmentally friendly device to directly convert hydrogen energy into electric energy. However, water flooding and gas transport losses degrade its power density owing to structural issues (cracks, roughness, etc.) of the microporous layer (MPL). Here, we introduce a green material, supercritical fluid exfoliated graphene (s-Gr), to act as a network to effectively improve gas transport and water management. The assembled PEM fuel cell achieves a power density of 1.12 W cm-2. This improved performance is attributed to the reduction of cracks and the slip of water and gas on the s-Gr surface, in great contrast to the nonslip behavior on carbon black (CB). These findings open up an avenue to solve the water and gas transport problem in porous media by materials design with low friction and provide a new opportunity to boost high power density PEM fuel cells.

Novel Trends in Proton Exchange Membrane Fuel Cells

Fuel cells (FCs) have received huge attention for development from lab and pilot scales to full commercial scale. This is mainly due to their inherent advantage of direct conversion of chemical energy to electrical energy as a high-quality energy supply and, hence, higher conversion efficiency. Additionally, FCs have been produced at a wide range of capacities with high flexibility due to modularity characteristics. Using the right materials and efficient manufacturing processes is directly proportional to the total production cost. This work explored the different components of proton exchange membrane fuel cells (PEMFCs) and their manufacturing processes. The challenges associated with these manufacturing processes were critically analyzed, and possible mitigation strategies were proposed. The PEMFC is a relatively new and developing technology so there is a need for a thorough analysis to comprehend the current state of fuel cell operational characteristics and discover new areas for development. It is hoped that the view discussed in this paper will be a means for improved fuel cell development.

Magnéli TiO2 as a High Durability Support for the Proton Exchange Membrane (PEM) Fuel Cell Catalysts

Proton exchange membrane fuel cells (PEMFCs) cathode catalysts’ robustness is one of the primary factors determining its long-term performance and durability. This work presented a new class of corrosion-resistant catalyst, Magnél TiO2 supported Pt (Pt/Ti9O17) composite, synthesized. The durability of a Pt/Ti9O17 cathode under the PEMFC operating protocol was evaluated and compared with the state-of-the-art Pt/C catalyst. Like Pt/C, Pt/Ti9O17 exhibited exclusively 4e− oxygen reduction reaction (ORR) in the acidic solution. The accelerated stress tests (AST) were performed using Pt/Ti9O17 and Pt/C catalysts in an O2-saturated 0.5 M H2SO4 solution using the potential-steps cycling experiments from 0.95 V to 0.6 V for 12,000 cycles. The results indicated that the electrochemical surface area (ECSA) of the Pt/Ti9O17 is significantly more stable than that of the state-of-the-art Pt/C, and the ECSA loss after 12,000 potential cycles is only 10 ± 2% for Pt/Ti9O17 composite versus 50 ± 5% for Pt/C. Furthermore, the current density and onset potential at the ORR polarization curve at Pt/C were significantly affected by the AST test. In contrast, the same remained almost constant at the modified electrode, Pt/Ti9O17. This demonstrated the excellent stability of Pt nanoparticles supported on Ti9O17.

Imaging Switchable Protein Interactions with an Active Porous Polymer Support

Mechanistic details about how local physicochemistry of porous interfaces drives protein transport mechanisms are necessary to optimize biomaterial applications. Cross-linked hydrogels made of stimuli-responsive polymers have potential for active protein capture and release through tunable steric and chemical transformations. Simultaneous monitoring of dynamic changes in both protein transport and interfacial polymer structure is an experimental challenge. We use single-particle tracking (SPT) and fluorescence correlation spectroscopy Super-resolution Optical Fluctuation Imaging (fcsSOFI) to relate the switchable changes in size and structure of a pH-responsive hydrogel to the interfacial transport properties of a model protein, lysozyme. SPT analysis reveals the reversible switching of protein transport dynamics in and at the hydrogel polymer in response to pH changes. fcsSOFI allows us to relate tunable heterogeneity of the hydrogels and pores to reversible changes in the distribution of confined diffusion and adsorption/desorption. We find that physicochemical heterogeneity of the hydrogels dictates protein confinement and desorption dynamics, particularly at pH conditions in which the hydrogels are swollen.

De-agglomeration of cathode composites for direct recycling of Li-ion batteries

Direct recycling of Li-ion batteries (LIBs) reclaims electrode materials using physical separation followed by materials' rejuvenation processes. The cathode composites in LIBs contain both carbon black and PVDF binders in its chemistry. For the rejuvenation process to work, an ability to remove these impurities is desirable. In the present work, de-agglomeration of individual components from the cathode composites has been carried out using a mechanical process that is developed for preserving functional integrity of the cathode active materials. It has been shown that the size of the cathode composites is effectively reduced upon a de-agglomeration process due to a liberation of PVDF binders from the cathode composites. The de-agglomeration performance has been evaluated by separating mixed materials by the degree in surface hydrophobicity using the froth flotation method. The performance improves with end-of-life (EOL) LIBs compared to new LIBs, benefiting from a degradation of PVDF binders after charging-discharging cycles. X-ray photoelectron spectra suggests that the de-agglomeration is done by breaking intermolecular bond between PVDF and cathode active materials as well as covalent bond within PVDF binders. The present work demonstrates a non-chemical method for liberating individual components from cathode composites for the direct recycling of LIBs.

Formation of short three dimensional porous assemblies of super hydrophobic acetylene black intertwined by copper oxide nanorods for a robust counter electrode of DSSCs

In this study, we synthesized monolithic copper-oxide nanorods (CuO-NRs) and doped into active super hydrophobic acetylene black (AB) nanocrystals via a fast solvation method.