Experimental and theoretical modeling of Fe-, Co-, Cu-, Mn-based electrocatalysts for oxygen reduction

Identification of Catalytic Active Sites for Durable Proton Exchange Membrane Fuel Cell: Catalytic Degradation and Poisoning Perspectives

Recent progress in synthetic strategies, analysis techniques, and computational modeling assist researchers to develop more active catalysts including metallic clusters to single-atom active sites (SACs). Metal coordinated N-doped carbons (M-N-C) are the most auspicious, with a large number of atomic sites, markedly performing for a series of electrochemical reactions. This perspective sums up the latest innovative and computational comprehension, while giving credit to earlier/pioneering work in carbonaceous assembly materials towards robust electrocatalytic activity for proton exchange membrane fuel cells via inclusive performance assessment of the oxygen reduction reaction (ORR). M-N_x -C_y are exclusively defined active sites for ORR, so there is a unique possibility to intellectually design the relatively new catalysts with much improved activity, selectivity, and durability. Moreover, some SACs structures provide better performance in fuel cells testing with long-term durability. The efforts to understand the connection in SACs based M-N_x -C_y moieties and how these relate to catalytic ORR performance are also conveyed. Owing to comprehensive practical application in the field, this study has covered very encouraging aspects to the current durability status of M-N-C based catalysts for fuel cells followed by degradation mechanisms such as macro-, microdegradation, catalytic poisoning, and future challenges.

Electronic Metal-Support Interaction of Single-Atom Catalysts and Applications in Electrocatalysis

The electronic metal-support interaction (EMSI), which acts as a bridge between theoretical electronic study and the design of heterogenous catalysts, has attracted much attention. Utilizing the interaction between the metal and the support is one of the most essential strategies to enhance electrocatalytic efficiency due to structural and synergetic promotion. To date, as the ideal model for realizing EMSI, many types of single-atom catalysts (SACs) have been developed. The understanding of the electronic interaction on SACs has also been pushed to a higher level. However, systematic theories and operando experiments are seldom reported, and will be necessary to put forward and be carried out, respectively. Herein, the types, characterization, mechanism, and electrocatalytic applications of EMSI are comprehensively summarized and discussed. In addition to the basic information above, the challenges, opportunities, and future development of the EMSI on SACs are also proposed to present an overall view and reference to the later research.

Surface site density and utilization of platinum group metal (PGM)-free Fe-NC and FeNi-NC electrocatalysts for the oxygen reduction reaction

Pyrolyzed iron-based platinum group metal (PGM)-free nitrogen-doped single site carbon catalysts (Fe-NC) are possible alternatives to platinum-based carbon catalysts for the oxygen reduction reaction (ORR). Bimetallic PGM-free M1M2-NC catalysts and their active sites, however, have been poorly studied to date. The present study explores the active accessible sites of mono- and bimetallic Fe-NC and FeNi-NC catalysts. Combining CO cryo chemisorption, X-ray absorption and 57Fe Mössbauer spectroscopy, we evaluate the number and chemical state of metal sites at the surface of the catalysts along with an estimate of their dispersion and utilization. Fe L3,2-edge X-ray adsorption spectra, Mössbauer spectra and CO desorption all suggested an essentially identical nature of Fe sites in both monometallic Fe-NC and bimetallic FeNi-NC; however, Ni blocks the formation of active sites during the pyrolysis and thus causes a sharp reduction in the accessible metal site density, while with only a minor direct participation as a catalytic site in the final catalyst. We also use the site density utilization factor, ϕ SDsurface/bulk , as a measure of the metal site dispersion in PGM-free ORR catalysts. ϕ SDsurface/bulk enables a quantitative evaluation and comparison of distinct catalyst synthesis routes in terms of their ratio of accessible metal sites. It gives guidance for further optimization of the accessible site density of M-NC catalysts.

One-step synthesis of novel Cu2ZnNiO3 complex oxide nanowires with tuned band gap for photoelectrochemical water splitting

Although alloying and nanostructuring offer a great opportunity for enhancing photoelectrochemical behavior and band gap tuning, these methods have not been investigated extensively. This article reports the synthesis of Cu2ZnNiO3 complex oxide nanowires (∼200 nm) grown on German silver alloy via a one-step optimized hydrothermal route and their utilization to split water photoelectrochemically. Surface characterizations were used to elucidate the formation mechanism of the Cu2ZnNiO3 complex oxide nanowires. The nanowires exhibited an exceptional visible light absorption extending from 400 to 1400 nm wavelengths with a tuned band gap of ∼2.88 eV calculated from the corresponding Tauc plot. In tests to split water photoelectrochemically, the nanowires generated a significant photocurrent of up to −2.5 mA cm−2 at −0.8 V versus Ag/AgCl and exhibited an exceptional photostability which exceeded 2 h under light-off conditions with no photocurrent decay. Band edge positions related to water redox potentials were estimated via Mott–Schottky and diffuse reflectance spectroscopy analysis with the density of charge carriers reaching as high as 5.15 × 1018 cm−3. Moreover, the nanowires generated ∼1100 µmol of H2 in 5 h. These photoelectrochemical results are much higher than the reported values for similar structures of copper oxide, zinc oxide and nickel oxide separately under the same conditions, which can be attributed to the advantages of Cu, Zn and Ni oxides (such as visible light absorption, photostability, and efficient charge carrier generation and transport) being combined in one single material. These promising results make German silver a robust material toward photoelectrochemical water splitting.

Mass Transfer in a Co/N/C Catalyst Layer for the Anion Exchange Membrane Fuel Cell

Developing highly efficient non-noble metal catalysts for the cathode of fuel cells is an urgent requirement for reducing the cost. Although the intrinsic activity of non-noble metal materials has been greatly improved, the fuel cell performance is also determined by the mass transfer within the catalyst layer (CL), particularly at high current density. Electrochemical impedance spectroscopy (EIS) combined with rotating disk electrode (RDE) analysis is a powerful tool to quantitatively analyze the influence of the structural properties on CL performance. Here, Co/N/C CLs with gradient pore structures are constructed based on the controllable synthesis of zeolitic imidazolate framework (ZIF)-derived catalyst. The influences of the carbon support, active site, and catalyst loading are comprehensively studied by EIS in different regions (kinetic and mixed-diffusion). The results indicate that a high micro-/mesopore ratio is beneficial to increasing the density of active sites while reducing the mass-transfer efficiency. Inversely, abundant mesopores promote mass transfer, but they result in low active site density. By carefully adjusting the pore structure and chemical composition of the ZIF-derived catalyst, the Co/N/C CL shows a low mass-transfer resistance (95.5 Ω at 0.75 V vs RHE). This work demonstrates the importance of mass transfer within the fuel cell CL, beyond seeking only high activity.

Identification of catalytic sites in cobalt-nitrogen-carbon materials for the oxygen reduction reaction

Single-atom catalysts with full utilization of metal centers can bridge the gap between molecular and solid-state catalysis. Metal-nitrogen-carbon materials prepared via pyrolysis are promising single-atom catalysts but often also comprise metallic particles. Here, we pyrolytically synthesize a Co-N-C material only comprising atomically dispersed cobalt ions and identify with X-ray absorption spectroscopy, magnetic susceptibility measurements and density functional theory the structure and electronic state of three porphyrinic moieties, CoN₄C₁₂, CoN₃C_10,porp and CoN₂C₅. The O₂ electro-reduction and operando X-ray absorption response are measured in acidic medium on Co-N-C and compared to those of a Fe-N-C catalyst prepared similarly. We show that cobalt moieties are unmodified from 0.0 to 1.0 V versus a reversible hydrogen electrode, while Fe-based moieties experience structural and electronic-state changes. On the basis of density functional theory analysis and established relationships between redox potential and O₂-adsorption strength, we conclude that cobalt-based moieties bind O₂ too weakly for efficient O₂ reduction.Nitrogen-doped carbon materials with atomically dispersed iron or cobalt are promising for catalytic use. Here, the authors show that cobalt moieties have a higher redox potential, bind oxygen more weakly and are less active toward oxygen reduction than their iron counterpart, despite similar coordination.

Elucidating the Origin of Hydrogen Evolution Reaction Activity in Mono- and Bimetallic Metal- and Nitrogen-Doped Carbon Catalysts (Me-N-C)

In this work, we present a comprehensive study on the role of metal species in MOF-based Me-N-C (mono- and bimetallic) catalysts for the hydrogen evolution reaction (HER). The catalysts are investigated with respect to HER activity and stability in alkaline electrolyte. On the basis of the structural analysis by X-ray diffraction, X-ray-induced photoelectron spectroscopy, and transmission electron microscopy, it is concluded that MeN₄ sites seem to dominate the HER activity of these catalysts. There is a strong relation between the amount of MeN₄ sites that are formed and the energy of formation related to these sites integrated at the edge of a graphene layer, as obtained from density functional theory (DFT) calculations. Our results show, for the first time, that the combination of two metals (Co and Mo) in a bimetallic (Co,Mo)-N-C catalyst allows hydrogen production with a significantly improved overpotential in comparison to its monometallic counterparts and other Me-N-C catalysts. By the combination of experimental results with DFT calculations, we show that the origin of the enhanced performance of our (Co,Mo)-N-C catalyst seems to be provided by an improved hydrogen binding energy on one MeN₄ site because of the presence of a second MeN₄ site in its close vicinity, as investigated in detail for our most active (Co,Mo)-N-C catalyst. The outstanding stability and good activity make especially the bimetallic Me-N-C catalysts interesting candidates for solar fuel applications.

Quantifying the density and utilization of active sites in non-precious metal oxygen electroreduction catalysts

Carbon materials doped with transition metal and nitrogen are highly active, non-precious metal catalysts for the electrochemical conversion of molecular oxygen in fuel cells, metal air batteries, and electrolytic processes. However, accurate measurement of their intrinsic turn-over frequency and active-site density based on metal centres in bulk and surface has remained difficult to date, which has hampered a more rational catalyst design. Here we report a successful quantification of bulk and surface-based active-site density and associated turn-over frequency values of mono- and bimetallic Fe/N-doped carbons using a combination of chemisorption, desorption and ⁵⁷Fe Mössbauer spectroscopy techniques. Our general approach yields an experimental descriptor for the intrinsic activity and the active-site utilization, aiding in the catalyst development process and enabling a previously unachieved level of understanding of reactivity trends owing to a deconvolution of site density and intrinsic activity.

Iron and nitrogen doped carbon materials are widely studied electrocatalysts, however measurement of features such as intrinsic turn-over frequency and active site utilization has proved difficult. Here, the authors use a combination of chemisorption and spectroscopy techniques to determine these properties.

Identification of catalytic sites for oxygen reduction in iron- and nitrogen-doped graphene materials

While platinum has hitherto been the element of choice for catalysing oxygen electroreduction in acidic polymer fuel cells, tremendous progress has been reported for pyrolysed Fe-N-C materials. However, the structure of their active sites has remained elusive, delaying further advance. Here, we synthesized Fe-N-C materials quasi-free of crystallographic iron structures after argon or ammonia pyrolysis. These materials exhibit nearly identical Mössbauer spectra and identical X-ray absorption near-edge spectroscopy (XANES) spectra, revealing the same Fe-centred moieties. However, the much higher activity and basicity of NH3-pyrolysed Fe-N-C materials demonstrates that the turnover frequency of Fe-centred moieties depends on the physico-chemical properties of the support. Following a thorough XANES analysis, the detailed structures of two FeN4 porphyrinic architectures with different O2 adsorption modes were then identified. These porphyrinic moieties are not easily integrated in graphene sheets, in contrast with Fe-centred moieties assumed hitherto for pyrolysed Fe-N-C materials. These new insights open the path to bottom-up synthesis approaches and studies on site-support interactions.

Activity of N-coordinated multi-metal-atom active site structures for Pt-free oxygen reduction reaction catalysis: role of *OH ligands

We report calculated oxygen reduction reaction energy pathways on multi-metal-atom structures that have previously been shown to be thermodynamically favorable. We predict that such sites have the ability to spontaneously cleave the O2 bond and then will proceed to over-bind reaction intermediates. In particular, the *OH bound state has lower energy than the final 2 H2O state at positive potentials. Contrary to traditional surface catalysts, this *OH binding does not poison the multi-metal-atom site but acts as a modifying ligand that will spontaneously form in aqueous environments leading to new active sites that have higher catalytic activities. These *OH bound structures have the highest calculated activity to date.

Dioxygen reduction catalyzed by substituted iron tetraphenylporphyrins in acidic media

Five iron tetraphenylporphyrins including the (TPP)FeCl and its derivatives which contain electron-withdrawing or electron-donating substituents on the meso-phenyl rings of the porphyrin macrocycle were examined as catalysts for the electoreduction of dioxygen in 1.0 M HClO4. The investigated compounds are represented as ( T p RPP ) FeCl , where T p RPP is the dianion of the para-substituted tetraphenylporphyrin and R = NEt2, OMe , H , Br or CF3. Cyclic voltammetry and linear sweep voltammetry at a rotating disk electrode (RDE) or a rotating ring disk electrode (RRDE) were utilized to examine the catalytic activity of the compounds. The number of electrons transferred and the percentage of H2O2produced as the product of O2electroreduction were calculated. The investigated iron porphyrins containing electron-withdrawing substituents ( R = Br and CF3) were shown to be more efficient catalysts for O2reduction than the compounds having electron-donating groups ( R = NEt2and OMe ) on the four phenyl rings of the porphyrin macrocycle.